3−120

Speed/positioning switching function (SPD)

- Set SPD terminal ON, then speed control is enabled in simple positioning mode.

- While SPD terminal is ON, current position counter is 0. When SPD is turned OFF,

the inverter starts positioning operation.

- If positioning command data is 0 at SPD turning OFF, the inverter start deceleration

immediately. (Depending on DC braking setting, motor could be hunting.)

- While SPD terminal is ON, rotating direction depends on RUN command. Be sure to

check rotating direction after switching to positioning operation.

Parameter Item Data Description

C001-C007

Input [1]~[7] function

73 SPD: Speed/position

change over

eed control

Out

ut Fre

uenc

SPD in

Time

Tar

osition

Start

osition countin

Position control

3−121

Homing function

- Two different homing function are available by setting homing mode selection (P068).

- When trigger signal of homing (70: ORG), the inverter starts homing operation. When

homing is completed, current position data is reset (0).

- Direction of homing is specified in P069.

- If homing is not operated, position at power up is regarded as home position (0).

Code Item Data or data range Description

p068 Homing mode selection 00 Low speed mode

01 High speed mode

p069 Homing direction 00 Forward rotation side

01 Reverse rotation side

p070 Low speed homing freq. 0 to 10Hz

p071 High speed homing freq. 0 to 400Hz

C001~C007

Input [1]~[7] function 69 ORL: Limit signal of homing

70 ORG: Trigger signal of homng

(1) Low speed homing (P068 = 00)

(2) High speed homing (P068 = 01)

ORG in

ORL in

[1]

[2]

[3]

Low s

eed

(

P070

)

Out

ut Fre

Home position

[1] Acceleration up to the speed P070.

[2] Running at low speed P070

[3] DC braking when ORL signal ON

Position

ORG in

ORL in

Position

Home position

High speed (P071)

Low s

eed

(

P070

)

Out

ut Fre

[1] Acceleration up to the speed P071.

[2] Running at high speed P071

[3] Deceleration when ORL signal ON

[4] Running at low speed P070 in

reverse

direction

[5] DC braking when ORL signal OFF

[1]

[2]

[3]

[4]

[5]

3−122

EzSQ User Parameter Related Settings

Please refer to chapter 4 for the detailed description of the function.

“P” Function

Run

Mode

Edit

Defaults

Func.

Code

Name Description Lnitial data Units

p100

P131

EzSQ user parameter

U(00) ~ U(31)

Each set range is 0~65535



−

4−1

Operations

and Monitoring

In This Chapter… page

- Introduction ...................................................................................... 2

- Connecting to PLCs and Other Devices ........................................ 4

- Control Logic Signal Specifications ............................................... 6

- Intelligent Terminal Listing ........................................................... 10

- Using Intelligent Input Terminals .................................................. 12

- Using Intelligent Output Terminals ............................................... 51

- Analog Input Operation ................................................................. 87

- Pulse Train Input Operation .......................................................... 89

- Analog Output Operation .............................................................. 90

- Safe Stop Function ........................................................................ 92

4−2

Introduction

The previous material in Chapter 3 gave a reference listing of all the programmable

functions of the inverter. We suggest that you first scan through the listing of inverter

functions to fain a general familiarity. This chapter will build on that knowledge in the

following ways:

1. Related functions – Some parameters interact with or depend on the settings in

other functions. This chapter lists “required settings” for a programmable function to

serve as a cross-reference and an aid in showing how function interacts.

2. Intelligent terminals – Some functions rely on an input signal on a control logic

connector terminal, or generate output signals in other cases.

3. Electrical interfaces – This chapter shows how to make connections between the

inverter and other electrical devices.

4. Auto Tuning Performance – This chapter shows how to perform auto tuning so to

achieve good performance of the motor control.

5. Positioning Performance – This chapter shows how to realize simple positioning by

using encoder (PG) feedback.

6. PID Loop Operation – The WJ200 has a built-in PID loop that calculates the optimal

inverter output frequency to control an external process. This chapter shows the

parameters and input/output terminals associated with PID loop operation.

7. Multiple motors – A single WJ200 inverter may be used with two or more motors in

some types of applications. This chapter shows the electrical connections and inverter

parameters involved in multiple-motor applications.

The topics in this chapter can help you decide the features that are important to your

application, and how to use them. The basic installation covered in Chapter 2

concluded with the powerup test and running the motor. Now, this chapter starts from

that point and shows how to make the inverter part of a larger control or automation

system.

Caution Messages for Operating Procedures

Before continuing, please read the following Caution messages.

CAUTION: The heat sink fins will have a high temperature. Be careful not to touch

them. Otherwise, there is the danger of getting burned.

CAUTION: The operation of the inverter can be easily changed from low speed to high

speed. Be sure to check the capability and limitations of the motor and machine before

operating the inverter. Otherwise, it may cause injury to personnel.

CAUTION: If you operate a motor at a frequency higher than the inverter standard

default setting (50Hz/60Hz), be sure to check the motor and machine specifications

with the respective manufacturer. Only operate the motor at elevated frequencies after

getting their approval. Otherwise, there is the danger of equipment damage.

4−3

Warning Messages for Operating Procedures

WARNING: Be sure to turn ON the input power supply only after closing the front case.

While the inverter is energized, be sure not to open the front case. Otherwise, there is

the danger of electric shock.

WARNING: Be sure not to operate electrical equipment with wet hands. Otherwise,

there is the danger of electric shock.

WARNING: While the inverter is energized, be sure not to touch the inverter terminals

even when the motor is stopped. Otherwise, there is the danger of electric shock.

WARNING: If the retry mode is selected, the motor may suddenly restart after a trip

stop. Be sure to stop the inverter before approaching the machine (be sure to design the

machine so that safety for personnel is secure even if it restarts.) Otherwise, it may

cause injury to personnel.

WARNING: If the power supply is cut OFF for a short period of time, the inverter may

restart operating after the power supply recovers if the Run command is active. If a

restart may pose danger to personnel, so be sure to use a lock-out circuit so that it will

not restart after power recovery. Otherwise, it may cause injury to personnel.

WARNING: The Stop Key is effective only when the stop function is enabled. Be sure to

enable the Stop Key separately from the emergency stop. Otherwise, it may cause

injury to personnel.

WARNING: During a trip event, if the alarm reset is applied and the Run command is

present, the inverter will automatically restart. Be sure to apply the alarm reset only

after verifying the Run command is OFF. Otherwise, it may cause injury to personnel.

WARNING: Be sure not to touch the inside of the energized inverter or to put any

conductive object into it. Otherwise, there is a danger of electric shock and/or fire.

WARNING: If power is turned ON when the Run command is already active, the motor

will automatically start and injury may result. Before turning ON the power, confirm

that the RUN command is not present.

WARNING: When the Stop key function is disabled, pressing the Stop key does not

stop the inverter, nor will it reset a trip alarm.

WARNING: Be sure to provide a separate, hard-wired emergency stop switch when the

application warrants it.

4−4

Connecting to PLCs and Other Devices

Hitachi inverters (drives) are useful in many types of applications. During installation,

the inverter keypad (or other programming device) will facilitate the initial

configuration. After installation, the inverter will generally receive its control

commands through the control logic connector or serial interface from another

controlling device. In a simple application such as single-conveyor speed control, a

Run/Stop switch and potentiometer will give the operator all the required control. In a

sophisticated application, you may have a

programmable logic controller

(PLC) as the

system controller, with several connections to the inverter.

It is not possible to cover all the possible types of application in this manual. It will be

necessary for you to know the electrical characteristics of the devices you want to

connect to the inverter. Then, this section and the following sections on I/O terminal

functions can help you quickly and safely connect those devices to the inverter.

CAUTION: It is possible to damage the inverter or other devices if your application

exceeds the maximum current or voltage characteristics of a connection point.

The connections between the inverter and

other devices rely on the electrical

input/output characteristics at both ends of

each connection, shown in the diagram to the

right. The inverter’s configurable inputs

accept either a sourcing or sinking output

from an external device (such as PLC). This

chapter shows the inverter’s internal

electrical component(s) at each I/O terminal.

In some cases, you will need to insert a

power source in the interface wiring.

In order to avoid equipment damage and get

your application running smoothly, we

recommend drawing a schematic of each

connection between the inverter and the

other device. Include the internal

components of each device in the schematic,

so that it makes a complete circuit loop.

After making the schematic, then:

1. Verify that the current and voltage for

each connection is within the operating

limits of each device.

2. Make sure that the logic sense (active high or active low) of any ON/OFF

connection is correct.

3. Check the zero and span (curve end points) for analog connections, and be sure the

scale factor from input to output is correct.

4. Understand what will happen at the system level if any particular device suddenly

loses power, or powers up after other devices.

Other device

Input

circuit

Output

circuit

WJ200 inverter

Input

circuit

Output

circuit

signal

return

signal

return

Other device WJ200 inverter

Input

circuits

P24

24V

+ -

GND

…

4−5

Example Wiring Diagram

The schematic diagram below provides a general example of logic connector wiring, in

addition to basic power and motor wiring converted in Chapter 2. The goal of this

chapter is to help you determine the proper connections for the various terminals

shown below for your application needs.

Breaker, MCCB

or GFI

Power source,

3-phase or

1-phase, per

inverter model

Input

circuits

24V

P24

+ -

3/GS1

4/GS2

5/PTC

Forward

Thermistor

Intelligent inputs,

7 terminals

GND for logic inputs

NOTE: For the wiring

of intelligent I/O and

analog inputs, be sure

to use twisted pair /

shielded cable. Attach

the shielded wire for

each signal to its

respective common

terminal at the inverter

end only.

Input impedance of

each intelligent input is

4.7kΩ

[5] configurable as

discrete input or

thermistor input

Meter

nalog reference

0~10VDC

4~20mA

GND for analog signals

WJ200

Motor

PD/+1

P/+

(

)

(

)

(

)

U(T1)

V(T2)

W(T3)

Braking

unit

(optional)

N/-

DC reactor

(optional)

AL1

AL0

AL2

Relay contacts,

type 1 Form C

7/EB

Meter

Pulse train input

24Vdc 32kHz max.

Brake

resistor

(optional)

11/EDM

Load

Freq. arrival signal

Open collector output

Output circuit

GND for logic outputs

Load

CM2

pprx.10kΩ

10Vdc

pprx.100Ω

RS485

transceiver

RJ45 port

(Optional operator port)

USB

transceiver

USB (mini-B) port

(PC communication port)

USB power: Self power

Option port

controller

Option port connector

RS485

transceiver

Termination resistor (200

)

(Change by slide switch)

Serial communication port

(RS485/ModBus)

PLC

Short bar

(Source type)

4−6

Control Logic Signal Specifications

The control logic connectors are located just behind the front housing cover. The relay

contacts are just to the left of the logic connectors. Connector labeling is shown below.

Terminal Name Description Ratings

P24

+24V for logic inputs 24VDC, 100mA. (do not short to terminal L)

PLC

Intelligent input common Factory set: Source type for –FE and –FU

models (connecting [P24] to [1]~[7] turns

each input ON). To change to sink type,

remove the short bar between [PLC] and

[L], and connect it between [P24] and [L]. In

this case, connecting [L] to [1]~[7] makes

each input ON.

3/GS1

4/GS2

5/PTC

7/EB

Discrete logic inputs

(Terminal [3],[4],[5] and [7]

have dual function. See

following description and

related pages for the details.)

27VDC max. (use PLC or an external supply

referenced to terminal L)

GS1(3)

Safe stop input GS1 Functionality is based on ISO13849-1

See appendix for the details.

GS2(4)

Safe stop input GS2

PTC(5)

Motor thermistor input Connect motor thermistor between PTC and

L terminal to detect the motor temperature.

Set 19 in C005.

EB(7)

Pulse train input B 2kHz max.

Common is [PLC]

Pulse train input A 32kHz max.

Common is [L]

L (in upper row) *1

GND for logic inputs Sum of input [1]~[7] currents (return)

11/EDM

Discrete logic outputs [11]

(Terminal [11] has dual

function. See following

description and related pages

for the details.)

50mA max. ON state current,

27 VDC max. OFF state voltage

Common is CM2

In case the EDM is selected, the

functionality is based on ISO13849-1

4VDC max. ON state voltage depression

Discrete logic outputs [12] 50mA max. ON state current,

27 VDC max. OFF state voltage

Common is CM2

CM2

GND for logic output 100 mA: [11], [12] current return

Analog voltage output 0~10VDC 2mA maximum

Pulse train output 10VDC 2mA maximum

Analog

out

Logic inputs

Logic

out

Short bar

PLC

Analog

Pulse

Train

Pulse

Train

out

RS485

comm.

RS485

comm.

P24 1 L 3 2 5 4 6 SN 7

12 11 AM

CM2

OI L H O EA

SP EO

AL2

AL1

AL0

Relay

contacts

4−7

Terminal Name Description Ratings

32kHz maximum

L (in bottom row) *2

GND for analog signals Sum of [OI], [O], and [H] currents (return)

Analog current input 4 to 19.6 mA range, 20 mA nominal,

input impedance 250 Ω

Analog voltage input 0 to 9.8 VDC range, 10 VDC nominal,

input impedance 10 kΩ

+10V analog reference 10VDC nominal, 10mA max.

SP, SN

Serial communication terminal

For RS485 Modbus communication.

AL0

Relay common contact 250VAC, 2.5A (R load) max.

250VAC, 0.2A (I load, P.F.=0.4) max.

100VAC, 10mA min.

30VDC, 3.0A (R load) max.

30VDC, 0.7A (I load, P.F.=0.4) max.

5VDC, 100mA min.

AL1 *3

Relay contact, normally open

AL2 *3

Relay contact, normally closed

Note 1: The two terminals [L] are electrically connected together inside the inverter.

Note 2: We recommend using [L] logic GND (to the right) for logic input circuits and

[L] analog GND (to the left) for analog I/O circuits.

Note 3: Default relay N.O./N.C. configuration is reversed. See page 4-35.

Wiring sample of control logic terminal (source logic)

Note: If relay is connected to intelligent output, install a diode across the relay coil

(reverse-biased) in order to suppress the turn-off spike.

SP EO EA H O OI L AM CM2 12 11/EDM

Freq. meter

Variable resistor

for freq. setting

(

-2kΩ

)

Short bar

(

source lo

)

SN 7/EB 6 5/PTC

4/GS2

3/GS1

1 L PLC P24

4−8

Sink/source logic of intelligent input terminals

Sink or source logic is switched by a short bar as below.

Wire size for control and relay terminals

Use wires within the specifications listed below. For safe wiring and reliability, it is

recommended to use ferrules, but if solid or stranded wire is used, stripping length should be

8mm.

Solid

(AWG)

Stranded

(AWG)

Ferrule

(AWG)

Control logic

terminal

0.2 to 1.5

(AWG 24 to 16)

0.2 to 1.0

(AWG 24 to 17)

0.25 to 0.75

(AWG 24 to 18)

Relay terminal

0.2 to 1.5

(AWG 24 to 16)

0.2 to 1.0

(AWG 24 to 17)

0.25 to 0.75

(AWG 24 to 18)

Control lo

ic terminal

Relay output terminal

8mm

Short bar

PLC

P24

L 1 2

Sink lo

Short bar

PLC

P24 L 1 2

Source lo

4−9

Recommended ferrule

For safe wiring and reliability, it is recommended to use following ferrules.

Wire size

(AWG)

Model name of

ferrule *

L [mm] Φd [mm] ΦD [mm]

0.25 (24) AI 0.25-8YE 12.5 0.8 2.0

0.34 (22) AI 0.34-8TQ 12.5 0.8 2.0

0.5 (20) AI 0.5-8WH 14 1.1 2.5

0.75 (18) AI 0.75-8GY 14 1.3 2.8

* Supplier: Phoenix contact

Crimping pliers: CRIPMFOX UD 6-4 or CRIMPFOX ZA 3

How to connect?

(1) Push down an orange actuating lever by a slotted screwdriver (width 2.5mm max.).

(2) Plug in the conductor.

(3) Pull out the screwdriver then the conductor is fixed.

Φd

ΦD

Push down an

orange actuating

lever.

2.5mm

Plug in the

conductor.

Pull out the

screwdriver to fix

the conductor.

4−10

Intelligent Terminal Listing

Intelligent Inputs

Use the following table to locate pages for intelligent input material in this chapter.

Input Function Summary Table

Symbol Code Function Name Page

FW 00 Forward Run/Stop 4-16

RV 01 Reverse Run/Stop 4-16

CF1 02 Multi-speed Select, Bit 0 (LSB) 4-17

CF2 03 Multi-speed Select, Bit 1 4-17

CF3 04 Multi-speed Select, Bit 2 4-17

CF4 05 Multi-speed Select, Bit 3 (MSB) 4-17

JG 06 Jogging 4-19

DB 07 External DC braking 4-20

SET 08 Set (select) 2nd Motor Data 4-21

2CH 09 2-stage Acceleration and Deceleration 4-22

FRS 11 Free-run Stop 4-23

EXT 12 External Trip 4-24

USP 13 Unattended Start Protection 4-25

CS 14 Commercial power source switchover 4-26

SFT 15 Software Lock 4-27

AT 16 Analog Input Voltage/Current Select 4-28

RS 18 Reset Inverter 4-29

PTC 19 PTC thermistor Thermal Protection 4-30

STA 20 Start (3-wire interface) 4-31

STP 21 Stop (3-wire interface) 4-31

F/R 22 FWD, REV (3-wire interface) 4-31

PID 23 PID Disable 4-32

PIDC 24 PID Reset 4-32

UP 27 Remote Control UP Function 4-34

DWN 28 Remote Control Down Function 4-34

UDC 29 Remote Control Data Clearing 4-34

OPE 31 Operator Control 4-35

SF1~SF7 32~38 Multi-speed Select,Bit operation Bit 1~7 4-36

OLR 39 Overload Restriction Source Changeover 4-37

TL 40 Torque Limit Selection 4-37

TRQ1 41 Torque limit switch 1 4-38

TRQ2 42 Torque limit switch 2 4-38

BOK 44 Brake confirmation 4-38

LAC 46 LAD cancellation 4-39

PCLR 47 Pulse counter clear 4-40

ADD 50 ADD frequency enable 4-41

F-TM 51 Force Terminal Mode 4-42

ATR 52 Permission for torque command input 4-42

KHC 53 Clear watt-hour data 4-43

MI1~MI7 56~62 General purpose input (1)~(7) 4-44

AHD 65 Analog command hold 4-45

CP1~CP3 66~68 Multistage-position switch (1)~(3) 4-46

ORL 69 Limit signal of zero-return

ORG 70 Trigger signal of zero-return

SPD 73 Speed/position changeover 4-48

GS1 77 STO1 input (Safety related signal) 4-49

GS2 78 STO2 input (Safety related signal) 4-49

485 81 Starting communication signal

PRG 82 Executing EzSQ program 4-49

HLD 83 Retain output frequency 4-49

ROK 84 Permission of Run command 4-50

EB 85 Rotation direction detection (phase B) 4-50

4−11

Use the following table to locate pages for intelligent input material in this chapter.

Input Function Summary Table

Symbol Code Function Name Page

DISP 86 Display limitation 4-50

NO 255 No assign

Intelligent Outputs

Use the following table to locate pages for intelligent output material in this chapter.

Input Function Summary Table

Symbol Code Function Name Page

RUN 00 Run Signal 4-54

FA1 01 Frequency Arrival Type 1–Constant Speed 4-55

FA2 02 Frequency Arrival Type 2–Over frequency 4-55

OL 03 Overload Advance Notice Signal 4-57

OD 04 PID Deviation error signal 4-58

AL 05 Alarm Signal 4-59

FA3 06 Frequency Arrival Type 3–Set frequency 4-55

OTQ 07 Over/under Torque Threshold 4-61

UV 09 Undervoltage 4-62

TRQ 10 Torque Limited Signal 4-63

RNT 11 Run Time Expired 4-64

ONT 12 Power ON time Expired 4-64

THM 13 Thermal Warning 4-65

BRK 19 Brake Release Signal 4-66

BER 20 Brake Error Signal 4-66

ZS 21 Zero Hz Speed Detection Signal 4-67

DSE 22 Speed Deviation Excessive 4-68

POK 23 Positioning Completion 4-69

FA4 24 Frequency Arrival Type 4–Over frequency 4-55

FA5 25 Frequency Arrival Type 5–Set frequency 4-55

OL2 26 Overload Advance Notice Signal 2 4-57

ODc 27 Analog Voltage Input Disconnect Detection 4-70

OIDc 28 Analog Voltage Output Disconnect Detection 4-70

FBV 31 PID Second Stage Output 4-73

NDc 32 Network Disconnect Detection 4-74

LOG1~3 33~35 Logic Output Function 1~3 4-75

WAC 39 Capacitor Life Warning Signal 4-76

WAF 40 Cooling Fan Warning Signal 4-76

FR 41 Starting Contact Signal 4-77

OHF 42 Heat Sink Overheat Warning 4-78

LOC 43 Low load detection 4-79

MO1~3 44~46 General Output 1~3 4-79

IRDY 50 Inverter Ready Signal 4-80

FWR 51 Forward Operation 4-81

RVR 52 Reverse Operation 4-81

MJA 53 Major Failure Signal 4-82

WCO 54 Window Comparator for Analog Voltage Input 4-83

WCOI 55 Window Comparator for Analog Current Input 4-83

FREF 58 Frequency Command Source 4-84

REF 59 Run Command Source 4-84

SETM 60 2

Motor in operation 4-85

EDM 62 STO (Safe Torque Off) Performance Monitor

(Output terminal 11 only)

4-86

OP 63 Option control signal

no 255 Not used

4−12

Using Intelligent Input Terminals

Terminals [1], [2], [3], [4], [5], [6] and [7] are identical, programmable inputs for

general use. The input circuits can use the inverter’s internal (isolated) +24V field

supply or an external power supply. This section describes input circuits operation and

how to connect them properly to switches or transistor outputs on field devices.

The WJ200 inverter features selectable

sinking

sourcing

inputs. These terms refer

to the connection to the external switching device–it either

sinks

current (from the

input to GND) or

sources

current (from a power source) into the input. Note that the

sink/source naming convention may be different in your particular country or industry.

In any case, just follow the wiring diagrams in this section for your application.

The inverter has a short bar (jumper) for

configuring the choice of sinking or

sourcing inputs. To access it, you must

remove the front cover of the inverter

housing. In the figure to the top right, the

short bar is shown as attached to the logic

terminal block (connector). For EU and US

version (suffix –xFE, and –xFU), it is

originally located as source type logic. If

you need to change to the sink type

connection, remove the short bar and

connect it as shown in the figure at the

bottom right.

CAUTION: Be sure to turn OFF power to the inverter before changing the short circuit

bar position. Otherwise, damage to the inverter circuitry may occur.

[PLC] Terminal Wiring – The [PLC]

terminal (Programmable Logic Control

terminal) is named to include various

devices that can connect to the

inverter’s logic inputs. In the figure to

the right, note the [PLC] terminal and

the short bar (jumper). Locating the

short bar between [PLC] and [L] sets

the input logic source type, which is the

default setting for EU and US versions.

In this case, you connect input terminal

to [P24] to make it active. If instead you

locate the short bar between [PLC] and

[P24], the input logic will be sink type.

In this case, you connect the input

terminal to [L] to make it active.

The wiring diagram on the following pages show the four combinations of using

sourcing or sinking inputs, and using the internal or an external DC supply.

WJ200 inverter

P24

24V

PLC

Input

circuits

Logic GND

Input common

Short bar for

sink logic

Short bar for

source logic

5 4 3 2 1 L

PLC

P24

ic inpu

Source lo

ic connection

Short ba

5 4 3 2 1 L

PLC

P24

Sink lo

ic connection

Short ba

7 6

4−13

The two diagrams below input wiring circuits using the inverter’s internal +24V supply.

Each diagram shows the connection for simple switches, or for a field device with

transistor outputs. Note that in the lower diagram, it is necessary to connect terminal

[L] only when using the field device with transistors. Be sure to use the correct

connection of the short bar shown for each wiring diagram.

Sinking Inputs, Internal Supply

Short bar = [PLC] – [P24] position

GND

Field device

Open collector outputs,

NPN transistors

WJ200

P24

24V

PLC

Input

circuits

Logic GND

Input common

Short bar

Input switches

Sourcing Inputs, Internal Supply

Short bar = [PLC] – [L] position

Common to

[P24]

Field device

PNP transistor

sousing outputs

WJ200

P24

24V

PLC

Input

circuits

Logic GND

Input common

Short bar

Input switches

GND

to PNP bias

circuits

4−14

The two diagrams below show input wiring circuits using an external supply. If using

the “Sinking Inputs, External Supply” in below wiring diagram, be sure to remove the

short bar, and use a diode (*) with the external supply. This will prevent a power

supply contention in case the short bar is accidentally placed in the incorrect position.

For the “Sourcing Inputs, External Supply”, please connect the short bar as drawn in

the diagram below.

Sinking Inputs, External Supply

Short bar = Removed

GND

Field device

Open collector outputs,

NPN transistors

WJ200

P24

24V

PLC

Input

circuits

Logic GND

Input common

Input switches

24V

* Note: If the external power supply to GND is (optionally)

connected to [L], then install the above diode.

Sourcing Inputs, External Supply

Short bar = [PLC] – [L]

Field device

WJ200

P24

24V

PLC

Input

circuits

Input common

Input switches

GND

PNP transistor

sourcing outputs

24V

Short bar

4−15

The power to the inverter control part can be supplied externally as shown below.

Except driving motor, it is possible read and write the parameters by keypad and via

communication even the drive itself is not powered.

By having ability inverter doesn’t block the current flowing into itself when it is not

powered. This may cause the closed circuit when two or more inverters are connected to

common I/O wiring as shown below to result in unexpected turning the on the input. To

avoid this closed circuit, please put the diode (rated:50V/0.1A) in the path as described

below.

PLC

P24

WJ200

PLC

P24

PLC

P24

4−16

Forward Run/Stop and Reverse Run/Stop Commands:

When you input the Run command via the terminal [FW], the inverter executes the

Forward Run command (high) or Stop command (low). When you input the Run

command via the terminal [RV], the inverter executes the Reverse Run command

(high) or Stop command (low).

Option

Code

Terminal

Symbol

Function Name State Description

FW Forward Run/Stop ON Inverter is in Run Mode, motor runs forward

OFF Inverter is in Stop Mode, motor stops

RV Reverse Run/Stop ON Inverter is in Run Mode, motor runs reverse

OFF Inverter is in Stop Mode, motor stops

Valid for inputs:

C001~C007

Example (default input configuration shown

– see page 3-84)

See I/O specs on page 4-6.

Required settings

A002 = 01

Notes:

• When the Forward Run and Reverse Run

commands are active at the same time, the

inverter enters the Stop Mode.

• When a terminal associated with either [FW] or

[RV] function is configured for normally closed,

the motor starts rotation when that terminal is

disconnected or otherwise has no input voltage.

NOTE: The parameter F004, Keypad Run Key Routing, determines whether the single

Run key issues a Run FWD command or Run REV command. However, it has no effect

on the [FW] and [RV] input terminal operation.

WARNING: If the power is turned ON and the Run command is already active, the

motor starts rotation and is dangerous! Before turning power ON, confirm that the Run

command is not active.

RV FW

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4−17

Multi-Speed Select ~Binary Operation

The inverter can store up to 16 different target

frequencies (speeds) that the motor output uses for

steady-state run condition. These speeds are

accessible through programming four of the

intelligent terminals as binary-encoded inputs CF1 to

CF4 per the table to the right. These can be any of the

six inputs, and in any order. You can use fewer inputs

if you need eight or fewer speeds.

NOTE: When choosing a subset of speeds to use,

always start at the top of the table, and with the

least-significant bit: CF1, CF2, etc.

The example with eight speeds in the

figure below shows how input switches

configured for CF1–CF3 functions can

change the motor speed in real time.

NOTE: Speed 0 depends on A001

parameter value.

Option

Code

Terminal

Symbol

Function Name State Description

CF1 Multi-speed Select,

Bit 0 (LSB)

ON Binary encoded speed select, Bit 0, logical 1

OFF Binary encoded speed select, Bit 0, logical 0

CF2 Multi-speed Select,

Bit 1

ON Binary encoded speed select, Bit 1, logical 1

OFF Binary encoded speed select, Bit 1, logical 0

CF3 Multi-speed Select,

Bit 2

ON Binary encoded speed select, Bit 2, logical 1

OFF Binary encoded speed select, Bit 2, logical 0

CF4 Multi-speed Select,

Bit 3 (MSB)

ON Binary encoded speed select, Bit 3, logical 1

OFF Binary encoded speed select, Bit 3, logical 0

Valid for inputs:

C001~C007

Example (some CF inputs require input

configuration; some are default inputs):

See I/O specs on page 4–6.

Required settings

F001, A001=02,

A020 to A035

Notes:

• When programming the multi-speed settings, be

sure to press the SET key each time and then set

the next multi-speed setting. Note that when the

key is not pressed, no data will be set.

• When a multi-speed setting more than 50Hz

(60Hz) is to be set, it is necessary to program the

maximum frequency A004 high enough to allow

that speed

Multi-

speed

Input Function

CF4 CF3 CF2 CF1

Speed 0 0 0 0 0

Speed 1 0 0 0 1

Speed 2 0 0 1 0

Speed 3 0 0 1 1

Speed 4 0 1 0 0

Speed 5 0 1 0 1

Speed 6 0 1 1 0

Speed 7 0 1 1 1

Speed 8 1 0 0 0

Speed 9 1 0 0 1

Speed 10 1 0 1 0

Speed 11 1 0 1 1

Speed 12 1 1 0 0

Speed 13 1 1 0 1

Speed 14 1 1 1 0

Speed 15 1 1 1 1

Speed

0th

4th

6th

1st

2nd

5th

7th

3rd

[CF1]

[CF2]

[CF3]

[FW]

CF4 CF3 CF2 CF1

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4−18

While using the multi-speed capability, you can monitor the present frequency with

monitor function D001 during each segment of a multi-speed operation.

NOTE: When using the Multi-speed Select settings CF1 to CF4, do not display

parameter F001 or change the value of F001 while the inverter is in Run Mode (motor

running). If it is necessary to check the value of F001 during Run Mode, please monitor

D001 instead of F001.

There are two ways to program the speeds into the registers A020 to A035:

1. Standard keypad programming:

a. Select each parameter A020 to A035.

b. Press the SET key to view the parameter value.

c. Use the U and V keys to edit the value.

d. Use the SET key to save the data to memory.

2. Programming using the CF switches. Set the speed by following these steps:

a. Turn the Run command OFF (Stop Mode).

b. Turn inputs ON to select desired Multi-speed. Display the value of F001 on the

digital operator.

c. Set the desired output frequency by pressing the U and V keys.

d. Press the SET key once to store the set frequency. When this occurs,

F001 indicates the output frequency of Multi-speed n.

e. Press the SET key once to confirm that the indication is the same as the set

frequency.

f. Repeat operations in 2. a) to 2. e) to set the frequency of other Multi-speeds. It

can be set also by parameters A020 to A035 in the first procedure 1. a) to 1. d).

4−19

Jogging Command

The Jog input [JG] is used to command

the motor to rotate slowly in small

increments for manual operation. The

speed is limited to 9.99 Hz. The

frequency for the jogging operation is

set by parameter A038. Jogging does

not use an acceleration ramp, so we

recommend setting the jogging

frequency A038 to 5 Hz or less to

prevent tripping.

When the terminal [JG] is turned ON

and the Run command is issued, the

inverter outputs the programmed jog

frequency to the motor. To enable the

Run key on the digital operator for jog

input, set the value 01 (terminal mode)

in A002 (Run command source).

The type of deceleration used to end a motor jog operation is selectable by

programming function A039. The options are:

• 00 valid during operation, Free-run stop (coasting)

• 01 valid during operation, Deceleration (normal level) and stop

• 02 valid during operation, Use DC braking and stop

• 03 invalid during operation, Free-run stop (coasting)

• 04 invalid during operation, Deceleration (normal level) and stop

• 05 invalid during operation, Use DC braking and stop

Option

Code

Terminal

Symbol

Function Name State Description

JG Jogging ON Inverter is in Run Mode, output to motor runs at jog

parameter frequency

OFF Inverter is in Stop Mode

Valid for inputs:

C001~C007

Example (requires input configuration—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A002=01, A038>B082,

A038>0, A039

Notes:

• No jogging operation is performed when the set

value of jogging frequency A038 is smaller than

the start frequency B082, or the value is 0Hz.

• Be sure to stop the motor when switching the

function [JG] ON or OFF.

[JG]

[FW],

[RV]

Jog

speed

A038

Jog decel type

A039

JG FW

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4−20

External Signal for DC Braking

When the terminal [DB] is turned ON, the

DC braking feature is enabled. Set the

following parameters when the external DC

braking terminal [DB] is to be used:

• A053 – DC braking delay time setting.

The range is 0.1 to 5.0 seconds.

• A054 – DC braking force setting. The

range is 0 to 100%.

The scenarios to the right help show how DC

braking works in various situations.

1. Scenario 1 – The [FW] or [RV] terminal is

ON. When [DB] is ON, DC braking is

applied. When [DB] is OFF again, the

output frequency ramps to the prior level.

2. Scenario 2 – The Run command is applied

from the operator keypad. When the [DB]

terminal is ON, DC braking is applied.

When the [DB] terminal is OFF again, the

inverter output remains OFF.

3. Scenario 3 – The Run command is applied

from the operator keypad. When the [DB]

terminal is ON, DC braking is applied

after the delay time set by A053 expires.

The motor is in a free-running (coasting)

condition. When the [DB] terminal is OFF

again, the inverter output remains OFF.

Option

Code

Terminal

Symbol

Function Name State Description

DB External DC

Braking

ON Applies DC injection braking during deceleration

OFF Does not apply DC injection braking during

deceleration

Valid for inputs:

C001~C007

Example (requires input configuration—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A053, A054

Notes:

• Do not use the [DB] input continuously or for a

long time when the DC braking force setting A054

is high (depends on the motor application).

• Do not use the [DB] feature for continuous or high

duty cycle as a holding brake. The [DB] input is

designed to improve stopping performance. Use a

mechanical brake for holding a stop position.

[FW,RV]

[DB]

Output

frequency

Scenario 1

Run command

from operator

[DB]

Output

frequency

Scenario 2

Run command

from operator

[DB]

Output

frequency

Scenario 3

delay

A053

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4−21

Set Second Motor, Special Set

If you assign the [SET] function to an intelligent input terminal, you can select

between two sets of motor parameters. The second parameters store an alternate set of

motor characteristics. When the terminal [SET] is turned ON, the inverter will use the

second set of parameters to generate the frequency output to the motor. When

changing the state of the [SET] input terminal, the change will not take effect until the

inverter is stopped.

When you turn ON the [SET] input, the inverter operates per the second set of

parameters. When the terminal is turned OFF, the output function returns to the

original settings (first set of motor parameters). Refer to “Configuring the Inverter for

Multiple Motors” on page 4–58 for details.

Parameters

SET

Parameters

SET

Stop Run Stop Run

F002/F202

A093/A293

F003/F203

A094/A294

A001/A201

A095/A295

A002/A202

A096/A296

A003/A203

b012/b212

A004/A204

b013/b213

A020/A220

b021/b221

A041/A241

b022/b222

A042/A242

b023/b223

A043/A243

C041/C241

A044/A244

H002/H202

A045/A245

H003/H203

A046/A246

H004/H204

A047/A247

H005/H205

A061/A261

H006/H206

A062/A262

H020~H024/

H220~H224

A081/A281

A082/A282

H030~H034/

H230~H234

A092/A292

Option

Code

Terminal

Symbol

Function Name State Description

SET Set (select) 2nd

Motor data

ON causes the inverter to use the 2nd set of motor

parameters for generating the frequency output to

motor

OFF causes the inverter to use the 1st (main) set of

motor parameters for generating the frequency

output to motor

Valid for inputs:

C001~C007

Example (requires input configuration—see

page 3–84):

See I/O specs on page 4–6.

Required settings

(none)

Notes:

• If the terminal state is changed while the inverter

is running, the inverter continues using the current

set of parameters until the inverter is stopped.

SET

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4−22

Two Stage Acceleration and Deceleration

When terminal [2CH] is turned ON, the

inverter changes the rate of acceleration and

deceleration from the initial settings (F002

and F003) to use the second set of

acceleration/ deceleration values. When the

terminal is turned OFF, the inverter is

returned to the original acceleration and

deceleration time (F002 acceleration time 1,

and F003 deceleration time 1). Use A092

(acceleration time 2) and A093 (deceleration

time 2) to set the second stage acceleration

and deceleration times.

In the graph shown above, the [2CH] becomes active during the initial acceleration.

This causes the inverter to switch from using acceleration 1 (F002) to acceleration 2

(A092).

Option

Code

Terminal

Symbol

Function Name State Description

2CH Two-stage Accelera-

tion and

Deceleration

ON Frequency output uses 2nd-stage acceleration and

deceleration values

OFF Frequency output uses the initial acceleration 1 and

deceleration 1 values

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A092, A093, A094=00

Notes:

• Function A094 selects the method for second

stage acceleration. It must be set = 00 to select

the input terminal method in order for the [2CH]

terminal assignment to operate.

[2CH]

Output

frequency

[FW,RV]

Target

fre

uenc

initial

second

2CH

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4−23

Free-run Stop

When the terminal [FRS] is turned ON, the inverter stops the output and the motor

enters the free-run state (coasting). If terminal [FRS] is turned OFF, the output

resumes sending power to the motor if the Run command is still active. The free-run

stop feature works with other parameters to provide flexibility in stopping and starting

motor rotation.

In the figure below, parameter B088 selects whether the inverter resumes operation

from 0 Hz (left graph) or the current motor rotation speed (right graph) when the [FRS]

terminal turns OFF. The application determines the best setting.

Parameter B003 specifies a delay time before resuming operation from a free-run stop.

To disable this feature, use a zero delay time.

Option

Code

Terminal

Symbol

Function Name State Description

FRS Free-run Stop ON Causes output to turn OFF, allowing motor to free

run (coast) to stop

OFF Output operates normally, so controlled deceleration

and stops motor

Valid for inputs:

C001~C007

Example (requires input configuration—

see page 3–84):

See I/O specs on page 4–6.

Required settings

B003, B088, C011 to C017

Notes:

• When you want the [FRS] terminal to be active

low (normally closed logic), change the setting

(C011 to C017) that corresponds to the input

(C001 to C007) that is assigned the [FRS]

function.

[FRS]

Motor speed

[FW,RV]

Zero frequency start

B088 = 00

[FRS]

Motor speed

[FW,RV]

Resume from motor speed

B088 = 01

B003

Wait time

FRS

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4−24

External Trip

When the terminal [EXT] is turned ON, the inverter enters the trip state, indicates

error code E 12, and stops the output. This is a general purpose interrupt type feature,

and the meaning of the error depends on what you connect to the [EXT] terminal. Even

if the [EXT] input is turned OFF, the inverter remains in the trip state. You must reset

the inverter or cycle power to clear the error, returning the inverter to the Stop Mode.

In the graph below, the [EXT] input turns ON during normal Run Mode operation. The

inverter lets the motor free-run to a stop, and the alarm output turns ON immediately.

When the operator initiates a Reset command, the alarm and error are cleared. When

the Reset is turned OFF, the motor begins rotation since the Run command is already

active.

Option

Code

Terminal

Symbol

Function Name State Description

EXT External Trip ON When assigned input transitions OFF to ON,

inverter latches trip event and displays E12

OFF No trip event for ON to OFF, any recorded trip

events remain in history until Reset.

Valid for inputs:

C001~C007

Example (requires input configuration—

see page 3–84):

See I/O specs on page 4–6.

Required settings

(none)

Notes:

• If the USP (Unattended Start Protection) feature

is in use, the inverter will not automatically

restart after canceling the EXT trip event. In that

case, it must receive either another Run

command (OFF-to- ON transition), a keypad

Reset command, or an [RS] intelligent terminal

input signal.

EXT

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[EXT] terminal

Motor revolution speed

[RS] terminal

larm output terminal

Run command [FW,RV]

Free run

ON ON

PLC

4−25

Unattended Start Protection

If the Run command is already set when power is turned ON, the inverter starts

running immediately after powerup. The Unattended Start Protection (USP) function

prevents that automatic startup, so that the inverter

will not

run without outside

intervention. When USP is active and you need to reset an alarm and resume running,

either turn the Run command OFF, or perform a reset operation by the terminal [RS]

input or the keypad Stop/reset key.

In the figure below, the [USP] feature is enabled. When the inverter power turns ON,

the motor does not start, even though the Run command is already active. Instead, it

enters the USP trip state, and displays E 13 error code. This requires outside

intervention to reset the alarm by turning OFF the Run command per this example (or

applying a reset). Then the Run command can turn ON again and start the inverter

output.

Option

Code

Terminal

Symbol

Function Name State Description

USP Unattended Start

Protection

ON On powerup, the inverter will not resume a Run

command (mostly used in the US)

OFF On powerup, the inverter will resume a Run

command that was active before power loss

Valid for inputs:

C001~C007

Example (default input configuration shown for

–FE and –FU models; –F models require input

configuration—see page 3–84):

See I/O specs on page 4–6.

Required settings

(none)

Notes:

• Note that when a USP error occurs and it is

canceled by a reset from a [RS] terminal input, the

inverter restarts running immediately.

• Even when the trip state is canceled by turning

the terminal [RS] ON and OFF after an under

voltage protection E09 occurs, the USP function

will be performed.

• When the running command is active immediately

after the power is turned ON, a USP error will

occur. When this function is used, wait for at least

three (3) seconds after the powerup to generate a

Run command.

Inverter output frequency

Inverter power supply

Alarm output terminal

[USP] terminal

Run command [FW,RV]

Events:

E13

Alarm

cleared

Run

command

USP

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4−26

Commercial power source switchover

The commercial power source switching function allows you to switch the power supply

(between the inverter and commercial power supply) to your system of which the load

causes a considerable moment of inertia. You can use the inverter to accelerate and

decelerate the motor in the system and the commercial power supply to drive the motor

for constant speed operation.

To use this function, assign parameter “14 (CS)” to one of the intelligent input terminal

[1] to [7] (C001 to C007). When the CS is turned OFF with an operation command is

being given, the inverter waits for the retry wait time before motor starts (b003),

adjusts the output frequency to the speed of the free-running motor, and then

accelerates the motor with the adjusted frequency.

Mechanically interlock the MC3 and

MC2 contacts with each other.

Otherwise you may damage the drive.

If the earth leakage breaker (ELB) trips

because of a ground fault, the commercial

power will be disabled. Therefore, contact

a backup power supply from the

commercial power line circuit (ELBC) to

your system if needed.

Use weak-current type relays for FWY, RVY, and CSY. The figures below show the

sequence and timing of operations for reference.

If the inverter trips because of overcurrent when it starts the motor with frequency

matching, increase the retry wait time before motor starts (b003).

Option

Code

Terminal

Symbol

Function Name State Description

CS Commercial power

source switchover

OFF

Valid for inputs:

C001~C007

Required settings

b003, b007

Notes:

inverter may start the motor with 0 Hz if:

• the motor speed is no more than half of the base frequency, or

• the voltage induced on the motor is attenuated quickly.

MC3

THRY

Moto

MC1

MC2

ELBC

NFB

RVY

CSY

WJ200

Operation

MC1

MC2

MC3

Inverter

output freq.

MC1

MC2

MC3

Inverter

output freq.

Switching from inverter to commercial power Switching from commercial power to inverter

Duration of the interlock o

MC2 and MC3

(

0.5 to 1 s

)

0.5 to 1 s

Retry wait time b003

Start with freq. matching

4−27

Software Lock

When the terminal [SFT] is turned ON, the data of all the parameters and functions

(except the output frequency, depending on the setting of B031) is locked (prohibited

from editing). When the data is locked, the keypad keys cannot edit inverter

parameters. To edit parameters again, turn OFF the [SFT] terminal input.

Use parameter B031 to select whether the output frequency is excluded from the lock

state or is locked as well.

Option

Code

Terminal

Symbol

Function Name State Description

SFT Software Lock ON The keypad and remote programming devices are

prevented from changing parameters

OFF The parameters may be edited and stored

Valid for inputs:

C001~C007

Example (requires input configuration—

see page 3–84):

See I/O specs on page 4–6.

Required settings

B031 (excluded from lock)

Notes:

• When the [SFT] terminal is turned ON, only

the output frequency can be changed.

• Software lock can include the output frequency

by setting B031.

• Software lock by the operator is also possible

without the [SFT] terminal being used (B031).

SFT

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4−28

Analog Input Current/Voltage Select

The [AT] terminal selects whether the inverter uses the voltage [O] or current [OI]

input terminals for external frequency control. When intelligent input [AT] is ON, you

can set the output frequency by applying a current input signal at [OI]-[L]. When the

[AT] input is OFF, you can apply a voltage input signal at [O]-[L] to set the output

frequency. Note that you must also set parameter A001 = 01 to enable the analog

terminal set for controlling the inverter frequency.

Option

Code

Terminal

Symbol

Function Name State Description

AT Analog Input

Voltage/Current

Select

ON See the table down below

OFF

Valid for inputs:

C001~C007

Example (default input configuration shown

for –FE and –FU models; –F models require input

configuration):

See I/O specs on page 4–6.

Required settings

A001 = 01

Notes:

• If the [AT] option is not assigned to any intelligent

input terminal, then inverter recognizes [AT] =

OFF in following table.

Combination of A005 setting and [AT] input for

analog input activation.

• Be sure to set the frequency source setting

A001=01 to select the analog input terminals.

A005

[AT] Input Analog Input Configuration

ON [O]

OFF [OI]

ON Keypad Pot

OFF [O]

ON Keypad Pot

OFF [OI]

H O OI L

+ -

4-20 mA

0-10 V

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4−29

Reset Inverter

The [RS] terminal causes the inverter to execute

the reset operation. If the inverter is in Trip

Mode, the reset cancels the Trip state. When the

signal [RS] is turned ON and OFF, the inverter

executes the reset operation. The minimum pulse

width for [RS] must be 12 ms or greater. The

alarm output will be cleared within 30 ms after

the onset of the Reset command.

WARNING: After the Reset command is given and the alarm reset occurs, the motor

will restart suddenly if the Run command is already active. Be sure to set the alarm

reset after verifying that the Run command is OFF to prevent injury to personnel.

Option

Code

Terminal

Symbol

Function Name State Description

RS Reset Inverter ON The motor output is turned OFF, the Trip Mode is

cleared (if it exists), and powerup reset is applied

OFF Normal power ON operation

Valid for inputs:

C001~C007

Example (default input configuration shown):

See I/O specs on page 4–6.

Required settings

(none)

Notes:

• While the control terminal [RS] input is ON, the

keypad displays alternating segments. After RS

turns OFF, the display recovers automatically.

• Pressing the Stop/Reset key of the digital operator

can generate a reset operation only when an

alarm occurs.

• A terminal configured with the [RS] function can only be configured for normally open operation. The

terminal cannot be used in the normally closed contact state.

• When input power is turned ON, the inverter performs the same reset operation as it does when a pulse

on the [RS] terminal occurs.

• The Stop/Reset key on the inverter is only operational for a few seconds after inverter powerup when a

hand-held remote operator is connected to the inverter.

• If the [RS] terminal is turned ON while the motor is running, the motor will be free running (coasting).

• If you are using the output terminal OFF delay feature (any of C145, C147, C149 > 0.0 sec.), the [RS]

terminal affects the ON-to-OFF transition slightly. Normally (without using OFF delays), the [RS] input

causes the motor output and the logic outputs to turn OFF together, immediately. However, when any

output uses an OFF delay, then after the [RS] input turns ON, that output will remain ON for an additional

1 sec. period (approximate) before turning OFF.

[RS]

Alarm

signal

Approx. 30 ms

12 ms

minimum

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4−30

Thermistor Thermal Protection

Motors that are equipped with a thermistor can be protected from overheating. Input

terminal [5] has the unique ability to sense a thermistor resistance. When the

resistance value of the thermistor connected to terminal [PTC] (5) and [L] is more than

3 kΩ ±10%, the inverter enters the Trip Mode, turns OFF the output to the motor, and

indicates the trip status E35. Use this function to protect the motor from overheating.

Option

Code

Terminal

Symbol

Function Name State Description

PTC Thermistor Thermal

Protection

ON When a thermistor is connected to terminals [5] and

[L], the inverter checks for over-temperature and will

cause trip (E35) and turn OFF the output to the

motor

OFF An open circuit in the thermistor causes a trip, and

the inverter turns OFF the output

Valid for inputs:

C005 only

Example (requires input configuration—

see page 3–84):

Required settings

(none)

Notes:

• Be sure the thermistor is connected to terminals

[5] and [L]. If the resistance is above the threshold

the inverter will trip. When the motor cools down

enough, the thermistor resistance will change

enough to permit you to clear the error. Press the

STOP/Reset key to clear the error.

PTC

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Thermistor

PLC

4−31

Three-wire Interface Operation

The 3-wire interface is an industry standard motor control interface. This function uses

two inputs for momentary contact start/stop control, and a third for selecting forward

or reverse direction. To implement the 3-wire interface, assign 20 [STA] (Start), 21

[STP] (Stop), and 22 [F/R] (Forward/Reverse) to three of the intelligent input terminals.

Use a momentary contact for Start and Stop. Use a selector switch, such as SPST for

the Forward/Reverse input. Be sure to set the operation command selection A002=01 for

input terminal control of motor.

If you have a motor control interface that needs logic-level control (rather than

momentary pulse control), use the [FW] and [RV] inputs instead.

Option

Code

Terminal

Symbol

Function Name State Description

STA Start Motor ON Start motor rotation on momentary contact (uses

acceleration profile)

OFF No change to motor operation

STP Stop Motor ON No change to motor operation

OFF Stop motor rotation on momentary contact (use

deceleration profile)

F/R Forward/Reverse ON Select reverse direction of rotation

OFF Select forward direction of rotation

Valid for inputs:

C001~C007

Example (default input configuration shown):

See I/O specs in chapter 4.

Required settings

A002 = 01

Notes:

• The STP logic is inverted. Normally the switch will

be closed, so you open the switch to stop. In this

way, a broken wire causes the motor to stop

automatically (safe design).

• When you configure the inverter for 3-wire

interface control, the dedicated [FW] terminal is

automatically disabled. The [RV] intelligent

terminal assignment is also disabled.

The diagram below shows the use of 3-wire control. STA (Start Motor) is an

edge-sensitive input; an OFF-to-ON transition gives the Start command. The control of

direction is level-sensitive, and the direction may be changed at any time. STP (Stop

Motor) is also a level-sensitive input.

F/R STP STA

7654321L

PCS

P24

[STP] terminal

[F/R] terminal

Motor revolution

speed

[STA] terminal

PLC

4−32

PID ON/OFF and PID Clear

The PID loop function is useful for controlling motor speed to achieve constant flow,

pressure, temperature, etc. in many process applications. The PID Disable function

temporarily suspends PID loop execution via an intelligent input terminal. It overrides

the parameter A071 (PID Enable) to stop PID execution and return to normal motor

frequency output characteristics. The use of PID Disable on an intelligent input

terminal is optional. Of course, any use of the PID loop control requires setting PID

Enable function A071=01.

The PID Clear function forces the PID loop integrator sum = 0. So, when you turn ON

an intelligent input configured as [PIDC], the integrator sum is reset to zero. This is

useful when switching from manual control to PID loop control and the motor is

stopped.

CAUTION: Be careful not to turn PID Clear ON and reset the integrator sum when the

inverter is in Run Mode (output to motor is ON). Otherwise, this could cause the motor

to decelerate rapidly, resulting in a trip.

Option

Code

Terminal

Symbol

Function Name State Description

PID PID Disable ON Disables PID loop execution

OFF Allows PID loop execution

PIDC PID Clear ON Force the value of the integrator to zero

OFF No change in PID loop execution

Valid for inputs:

C001~C007

Example (default input configuration shown):

See I/O specs on chapter 4.

Required settings

A071

Notes:

• The use of [PID] and [PIDC] terminals are

optional. Use A071=01 if you want PID loop

control enabled all the time.

• Do not enable/disable PID control while the motor

is running (inverter is in Run Mode).

• Do not turn ON the [PIDC] input while the motor is

running (inverter is in Run Mode).

PIDC PID

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4−33

Remote Control Up and Down Functions

The [UP] [DWN] terminal functions can adjust the output frequency for remote control

while the motor is running. The acceleration time and deceleration time of this function

is same as normal operation ACC1 and DEC1 (2ACC1,2DEC1). The input terminals

operate according to these principles:

• Acceleration - When the [UP] contact is turned ON, the output frequency accelerates

from the current value. When it is turned OFF, the output frequency maintains its

current value at that moment.

• Deceleration - When the [DWN] contact is turned ON, the output frequency

decelerates from the current value. When it is turned OFF, the output frequency

maintains its current value at that moment.

In the graph below, the [UP] and [DWN] terminals activate while the Run command

remains ON. The output frequency responds to the [UP] and [DWN] commands.

[UP]

Motor speed

[DWN]

[FW,RV]

4−34

It is possible for the inverter to retain the frequency set from the [UP] and [DWN]

terminals through a power loss. Parameter C101 enables/disables the memory. If

disabled, the inverter retains the last frequency before an UP/DWN adjustment. Use

the [UDC] terminal to clear the memory and return to the original set output

frequency.

Option

Code

Terminal

Symbol

Function Name State Description

UP Remote Control UP

Function (motorized

speed pot.)

ON Accelerates (increases output frequency) motor

from current frequency

OFF Output to motor operates normally

DWN Remote Control

DOWN Function

(motorized speed

pot.)

ON Decelerates (increases output frequency) motor

from current frequency

OFF Output to motor operates normally

UDC Remote Control Data

Clear

ON Clears the Up/Down frequency memory

OFF No effect on Up/Down memory

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A001 = 02

Notes:

• This feature is available only when the frequency

command source is programmed for operator

control. Confirm A001 is set to 02.

• This function is not available when [JG] is in use.

• The range of output frequency is 0 Hz to the value

in A004 (maximum frequency setting).

• This setting modifies the inverter speed from using F001 output frequency setting as a starting point.

DWN UP

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4−35

Force Operation from Digital Operator

This function permits a digital operator interface to override the following two settings

in the inverter:

• A001 - Frequency source

• A002 - Run command source

When using the [OPE] terminal input, typically A001 and A002 are configured for

sources other than the digital operator interface for the output frequency and Run

command sources, respectively. When the [OPE] input is ON, then user has immediate

command of the inverter, to start or stop the motor and to set the speed.

Option

Code

Terminal

Symbol

Function Name State Description

OPE Force Operation

from Digital

Operator

ON Forces the operator interface to override:

A001 - Frequency Source Setting, and A002 - Run

Command Source Setting

OFF

Parameters A001 and A002 are in effect again,

for the frequency source and the Run command

source, respectively

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A001 (set not equal to 00)

A002 (set not equal to 02)

Notes:

• When changing the [OPE] state during Run Mode

(inverter is driving the motor), the inverter will stop

the motor before the new [OPE] state takes effect.

• If the [OPE] input turns ON and the digital

operator gives a Run command while the inverter

is already running, the inverter stops the motor.

Then the digital operator can control the motor.

OPE

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4−36

The inverter can store up to 16

different target frequencies (speeds)

that the motor output uses for

steady-state run condition. These

speeds are accessible through

programming seven of the intelligent

terminals as bit-encoded inputs SF1 to

SF7 per the table to the right. These

can be any of the six inputs, and in

any order. You can use fewer inputs if

you need eight or fewer speeds.

The example with eight speeds in the

figure below shows how input switches

configured for SF1–SF7 functions can

change the motor speed in real time.

NOTE: Speed 0 depends on A001

parameter value.

Option

Code

Terminal

Symbol

Function Name State Description

32~

SF1~SF7 Multistage Speed

~Bit Operation

ON Makes multistage speed by combination of the

inputs.

OFF

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

F001, A001=02,

A020 to A035

Notes:

• When programming the multi-speed settings, be

sure to press the SET key each time and then set

the next multi-speed setting. Note that when the

key is not pressed, no data will be set.

• When a multi-speed setting more than 50Hz

(60Hz) is to be set, it is necessary to program the

maximum frequency A004 high enough to allow

that speed

Multi-

speed

Input Function

SF7 SF6 SF5 SF4 SF3 SF2 SF1

Speed 0

A020

0 0 0 0 0 0 0

Speed 1

A021

X X X X X X

Speed 2

A022

X X X X X

Speed 3

A023

X X X X

Speed 4

A024

X X X

0 0

Speed 5

A025

X X

0 0 0

Speed 6

A026

0 0

0 0 0

Speed 7

A027

0 0 0

Speed

0th

4th

6th

1st

2nd

5th

7th

3rd

[SF1]

[SF2]

[SF3]

[SF4]

[SF5]

[SF6]

[SF7]

[FW]

SF7 SF6 SF5 SF4 SF3 SF2 SF1

7654321LPCSP24

PLC

4−37

Overload Restriction Source Changeover

This function allows you to change the parameter sets of overload restriction. (Please

refer to chapter 3 for the detailed description of the overload restriction function.)

Option

Code

Terminal

Symbol

Function Name State Description

OLR Overload restriction

source changeover

Parameter sets b024, b025, b026 are enabled.

OFF

Parameter sets b021, b022, b023 are enabled.

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

b021~b026

Torque Limit Selection

This function is to select the torque limit mode. (Please refer to chapter 3 for the

detailed description of the function.)

Option

Code

Terminal

Symbol

Function Name State Description

TL Torque limit

selection

B040 value is enabled as torque limit level

OFF

B040 value is disabled

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

b040~b044

OLR

7654321LPCSP24

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P24

PLC

4−38

Torque Limit Switch

This function is to select the torque limit mode. (Please refer to for the detailed

description of the function.)

Option

Code

Terminal

Symbol

Function Name State Description

TRQ1

TRQ2

Torque limit switch

1, 2

Torque limit value of b041 to b044 will be selected

by the combination of the switches.

OFF

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

b041 ~ b044

Brake Confirmation

This function is for brake performance. Please refer to chapter 3 for the detailed

description of the function.

Option

Code

Terminal

Symbol

Function Name State Description

BOK Brake confirmation ON Brake confirmation signal is being given

OFF Brake confirmation signal is not given

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

b120~b127, C021~C022

TRQ2 TRQ1

7654321L

PCS

P24

BOK

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PCS

P24

PLC

4−39

LAD Cancellation

This function is for canceling the set ramp time and changes the output speed

immediately according to the set speed. (Please refer to chapter3 for the detailed

description of the function.)

Option

Code

Terminal

Symbol

Function Name State Description

LAC LAD cancellation ON Disabling the set ramp time and inverter output

immediately follows the speed command.

OFF Accelerates and decelerates according to the set

ramp time

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

LAC

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P24

PLC

4−40

Pulse Counter Clear

This function is for clearing the accumulated pulse numbers in case of positioning.

(Please refer to chapter 3 for the detailed description of the function.)

Option

Code

Terminal

Symbol

Function Name State Description

PCLR Pulse counter clear ON Clears the accumulated pulse numbers.

OFF Does not clear the pulse numbers.

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

PCLR

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4−41

Add Frequency Enable

The inverter can add or subtract an offset value to the output frequency setting which

is specified by A001 (will work with any of the five possible sources). The ADD

Frequency is a value you can store in parameter A145. The ADD Frequency is summed

with or subtracted from the output frequency setting only when the [ADD] terminal is

ON. Function A146 selects whether to add or subtract. By configuring an intelligent

input as the [ADD] terminal, your application can selectively apply the fixed value in

A145 to offset (positively or negatively) the inverter output frequency in real time.

Option

Code

Terminal

Symbol

Function Name State Description

ADD ADD Frequency

Enable

Applies the A145 Add Frequency value to the output

frequency

OFF Does not apply the Add frequency. The output

frequency retains its normal value

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

A001, A145, A146

Notes:

• A001 may specify any source; the Add Frequency

will be added to or subtracted from that value to

yield output frequency value.

Keypad potentiometer

Control terminal

Function F001 setting

ModBus network input

Calculate function output

A001

Frequency source setting

Output frequency setting

A145

DD frequency

A146

DD direction select

+/-

Intelligent input

[ADD]

ADD

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4−42

Force Terminal Mode

The purpose of this intelligent input is to allow a device to force the inverter to allow

control of the following two parameters via the control terminals:

• A001 - Frequency source setting (01 = control terminals [FW] and [RV]

• A002 - Run command source setting (01 = control terminals [O] or [OI]

Some applications will require one or both settings above to use a source other than the

terminals. You may prefer to normally use the inverter’s keypad and potentiometer, or

to use the ModBus network for control, for example. However, an external device can

turn ON the [F-TM] input to force the inverter to (temporarily) allow control (frequency

source and Run command) via control terminals. When the [F-TM] input is OFF, then

the inverter uses the regular sources specified by A001 and A002 again.

Option

Code

Terminal

Symbol

Function Name State Description

F-TM Force Terminal

Mode

Forces A001=01 (frequency source setting = control

terminal), and A002=01(Run command source

setting = control terminal)

OFF

Inverter applies the user setting for A001 and A002

normally

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

• When changing the [F-TM] state during Run Mode

(inverter is driving the motor), the inverter will stop

the motor before the new [F-TM] state takes

effect.

Permission for torque command input

This function is to permit the torque command input. (Please refer to chapter 3 for the

detailed description of the function.)

Option

Code

Terminal

Symbol

Function Name State Description

ATR Permission for

torque command

input

ON Inverter is ready to accept the torque command.

OFF Inverter is in a normal mode.

Valid for inputs:

C001~C007

Example (default input configuration shown—see

page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

F-TM

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ATR

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4−43

Clearance of cumulative power data

This function is to clear the cumulative input power data.

Option

Code

Terminal

Symbol

Function Name State Description

KHC Clear watt-hour data ON Clear the cumulative power data

OFF Does not clear the data

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

KHC

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4−44

General Purpose Input (1)~(7)

These functions are used with EzSQ function. Refer to a description of EzSQ for the

details.

Option

Code

Terminal

Symbol

Function Name State Description

56~62

MI1~MI7 General purpose input

(1)~(7)

ON General purpose input is made ON

OFF General purpose input is made OFF

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

MI7 MI6 MI5 MI4 MI3 MI2 MI1

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4−45

Analog Command Hold

This function allows you to make the inverter hold the analog command input via the

external analog input terminal when the AHD terminal is made ON.

While the AHD is turned ON, the up/down function can be used based on the analog

signal held by this function as reference data.

When “01” is specified for Up/down

memory mode selection (C101), the result

of up/down processing can be stored in

memory.

If the inverter power is turned on or the

RS terminal turned off with the AHD

terminal left turned on, the data held

immediately before power on or turning

off the RS terminal will be used.

Set frequency remains when the inverter is switched with SET terminal with AHD on.

Turn AHD terminal off to re-hold the set frequency.

Frequent use of this function may result in a shorter in memory component of the

inverter.

Option

Code

Terminal

Symbol

Function Name State Description

AHD Analog command hold ON Hold the analog input value

OFF Does not hold the analog input value

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

nalog

input

command

Hold the data

Frequency

command

AHD

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4−46

Multistage-position switch (1)~(3)

When “66 (CP1)” to “68 (CP3)” are assigned to input terminals, you can select position

settings from multistage positions 0 to 7.

Use multistage position settings 0 to 7 (P060 to P067) for the position settings. If no

position settings are assigned to terminals, multistage position 0 (P060) is assumed.

Position setting Parameter CP3 CP2 CP1

Multistage position 0

P060

0 0 0

Multistage position 1

P061

0 0 1

Multistage position 2

P062

0 1 0

Multistage position 3

P063

0 1 1

Multistage position 4

P064

1 0 0

Multistage position 5

P065

1 0 1

Multistage position 6

P066

1 1 0

Multistage position 7

P067

1 1 1

You can specify a delay to be applied at multistage position setting input, until the

relevant terminal input is determined. Use this specification to prevent the application

of fluctuating terminal input before it is determined.

You can adjust the determination time with the multistage speed/position

determination time setting (C169). The input data is finally determined when the

terminal input becomes stable after the delay set as C169. (Note that a long

determination time deteriorates the input terminal response.)

Option

Code

Terminal

Symbol

Function Name State Description

66~68

CP1~CP3 Multistage-position switch

(1)~(3)

ON Multistage position is defined by combination of

the inputs.

OFF

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

P060~P067

Notes:

Position

command

CP1

CP2

CP3

Determination time (C169)=0

Determination time

(C169) specified

Determination time (C169)

CP3 CP2

CP1

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4−47

Limit signal of homing, Trigger signal of zero-return

These functions are used for homing performance.

One of three types of homing operations can be selected by homing mode selection

(P068). When a homing operation ends, the current position counter is cleared (to 0).

Use homing direction selection (P069) to select the direction of homing operation. If

homing operation is not performed, position control is performed based on the

assumption that the motor position detected at power-on is the origin.

<1> Low speed homing (P068=00)

<2> High speed homing (P068=01)

ORG

ORL

Output

freq.

Origin Position

(1)

(2)

(3)

Low speed homing

(P070)

(1) The inverter accelerates the moto

for the specified ramp time to the

low speed homing.

(2) It runs the motor at the low speed

homing.

(3) It performs positioning when the

ORL signal is given.

ORG

ORL

Output

freq.

Origin

Position

(1)

(2)

(3)

High speed homing

(P071)

(1) The inverter accelerates the moto

for the specified ramp time to the

high speed homing.

(2) It runs the motor at the high speed

homing.

(3) It starts deceleration when the OR

signal is turned on.

(4) It runs the motor in the reverse

direction at the low speed homing.

(5) It performs positioning when the

ORL signal is turned off.

(4)

Low speed homing

(P070)

(5)

4−48

Speed/position changeover

To perform speed control operation in absolute position control mode, turn on the SPD

terminal. While the SPD terminal is off, the current position count remains at 0.

Therefore if the SPD terminal is turned off during operation, the control operation is

switched to position control operation based on the position where the terminal is

turned off. (Speed control operation is switched to position control operation.)

If the position setting is 0 at this time, the inverter stops the motor at that position.

(Hunting may occur if a certain position loop gain value has been set.)

While the SPD terminal is on, the rotating direction depends on the operation

command. When switching from speed control to position control, pay attention to the

sign of the value set in the operation command.

Option

Code

Terminal

Symbol

Function Name State Description

SPD Speed/position

changeover

ON Inverter is in a speed control mode

OFF Inverter is in a position control mode

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

SPD

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4−49

Safe Stop Related Signals

The function is based on European norm, EN60204-1, EN954-1. Please refer to the

relevant pages for the detailed explanation.

Option

Code

Terminal

Symbol

Function Name State Description

STO1

STO2

SS1

SS2

Safety related signals ON

OFF

Refer to Safe Stop section

Executing EzSQ program

Option

Code

Terminal

Symbol

Function Name State Description

PRG Executing EzSQ program ON

OFF

Refer to EzSQ section

Retain output frequency

This function allows you to retain output frequency.

Option

Code

Terminal

Symbol

Function Name State Description

HLD Retain output frequency ON

OFF

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

HLD

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4−50

Permission of Run command

This function allows you to accept run command.

Option

Code

Terminal

Symbol

Function Name State Description

ROK Permission of Run

command

ON Run command can be accepted

OFF Run command is ignored

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

Rotation direction detection

Input terminal (7) is for inputting “B pulse”, which is used for detecting the rotation

direction.

Option

Code

Terminal

Symbol

Function Name State Description

EB Rotation direction

detection

OFF

Valid for inputs:

C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

EB input terminal is dedicated terminal (7).

Maximum allowable input frequency is 2kHz.

Display limitation

This function is to show only the contents of d001 display.

Option

Code

Terminal

Symbol

Function Name State Description

DISP Display limitation ON

OFF

Valid for inputs:

C001~C007

Example (default input configuration

shown—see page 3–84):

See I/O specs on page 4–6.

Required settings

Notes:

ROK

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DISP

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4−51

Using Intelligent Output Terminals

The intelligent output terminals are programmable in a similar way to the intelligent

input terminals. The inverter has several output functions that you can assign

individually to two physical logic outputs. One of the outputs is an open-collector

transistor, and the other output is the alarm relay (form C – normally open and

normally closed contacts). The relay is assigned the alarm function by default, but you

can assign it to any of the functions that the open-collector output uses.

Sinking Outputs, Open Collector

The open-collector transistor

output can handle up to 50mA. We

highly recommend that you use an

external power source as shown at

the right. It must be capable of

providing at least 50mA to drive

the output at full load. To drive

loads that require more than

50mA, use external relay circuits

as shown below right.

Sinking Outputs, Open Collector

If you need output current greater

than 50mA, use the inverter output

to drive a small relay. Be sure to

use a diode across the coil of the

relay as shown (reverse-biased) in

order to suppress the turn-off spike,

or use a solid-state relay.

CM2

Load

WJ200 Inverter

Logic output

common

CM2

WJ200 Inverter

Logic output

common

4−52

Internal Relay Output

The inverter has an internal relay output with

normally open and normally closed contacts

(Type 1 form C). The output signal that

controls the relay is configurable; the Alarm

Signal is the default setting. Thus, the

terminals are labeled [AL0], [AL1], [AL2], as

shown to the right. However, you can assign

any one of the nine intelligent outputs to the

relay. For wiring purposes, the general

terminal functions are:

• [AL0] – Common contact

• [AL1] – Normally open contact

• [AL2] – Normally closed contact

The relay itself can be configured as “normally open or closed.” Parameter C036, Alarm

Relay Active State, is the setting. This setting determines whether or not the relay coil

is energized when its output signal is OFF:

• C036=00 – “Normally open” (relay coil is de-energized when output signal is OFF)

• C036=01 – “Normally closed” (relay coil is energized when the output signal is OFF)

Since the relay already has normally open

[AL1] and normally closed [AL2] contacts, the

purpose of the ability to invert the relay coil’s

active state may not be obvious.

It allows you to

determine whether or not an inverter power

loss causes the relay to change state.

The

default relay configuration is the Alarm Signal

(C026=05), as shown to the right. And, C036=01

sets the relay to “normally closed” (relay coil

normally energized). The reason for this is that

a typical system design will require an inverter

power loss to assert an alarm signal to external

devices.

The relay can be used for other intelligent

output signals, such as the Run Signal (set

C026=00). For these remaining output signal

types, the relay coil typically must NOT change

state upon inverter power loss (set C036=00).

The figure to the right shows the relay settings

for the Run Signal output.

If you assign the relay an output signal other

than the Alarm Signal, the inverter can still

have an Alarm Signal output. In this case, you

can assign it to terminal [11] , providing an

open collector output.

AL1 AL0 AL2

Inverter logic

circuit board

AL1 AL0 AL2

Inverter logic

circuit board

C026=00

C036=00

Relay shown with inverter

ower ON, Run Si

nal OF

RUN

AL1 AL0 AL2

Inverter logic

circuit board

C026=05

C036=01

Relay shown with inverter

ower ON, Alarm Si

nal OF

4−53

Output Signal ON/OFF Delay Function

Intelligent outputs including terminals [11], and the output relay, have configurable

signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF

transitions, or both. Signal transition delays are variable from 0.1 to 100.0 seconds.

This feature is useful in applications that must tailor inverter output signals to meet

timing requirements of certain external devices.

The timing diagram below shows a sample output signal (top line) and the results of

various ON/OFF delay configurations.

• Original signal - This example signal waveform consists of three separate pulses

named “A,” “B,” and “C.”

• ...with ON delay - Pulse A is delayed by the duration of the ON delay time. Pulses B

and C do not appear at the output, because they are shorter than the ON delay.

• ...with OFF delay - Pulse A is lengthened by the amount of the OFF delay time. The

separation between pulses B and C does not appear at the output, because it is

shorter than the OFF delay time.

• ...with ON/OFF delays - Pulse A is delayed on both leading and trailing edges by the

amounts of the ON and OFF delay times, respectively. Pulses B and C do not appear

at the output, because they are shorter than the ON delay time.

Func. Description Range Default

C130

Output [11] ON delay 0.0 to 100.0 sec. 0.0

C131

Output [11] OFF delay 0.0 to 100.0 sec. 0.0

C132

Output [12] ON delay 0.0 to 100.0 sec. 0.0

C133

Output [12] OFF delay 0.0 to 100.0 sec. 0.0

C140

Output relay ON delay 0.0 to 100.0 sec. 0.0

C141

Output relay OFF delay 0.0 to 100.0 sec. 0.0

Use of the ON/OFF signal delay functions are optional. Note that any of the intelligent

output assignments in this section can be combined with ON/OFF signal timing delay

configurations.

…with OFF dela

…with ON/OFF delays

…with ON delay

Original (no delays)

Output Signals:

delay

OFF

delay

delays

OFF

delays

A B C

4−54

Run Signal

When the [RUN] signal is selected as an

intelligent output terminal, the inverter

outputs a signal on that terminal when it is

in Run Mode. The output logic is active low,

and is the open collector type (switch to

ground).

Option

Code

Terminal

Symbol

Function Name State Description

RUN Run Signal ON when inverter is in Run Mode

OFF when inverter is in Stop Mode

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

(none)

Notes:

• The inverter outputs the [RUN] signal whenever

the inverter output exceeds the start frequency

specified by parameter B082. The start frequency

is the initial inverter output frequency when it turns

ON.

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

RUN

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

RUN

[FW,RV]

Output

frequency

Run

signal

start freq.

B082

4−55

Frequency Arrival Signals

The

Frequency Arrival

group of outputs helps coordinate external systems with the

current velocity profile of the inverter. As the name implies, output [FA1] turns ON

when the output

frequency arrives

at the standard set frequency (parameter F001).

Output [FA2] relies on programmable accel/ decel thresholds for increased flexibility.

For example, you can have an output turn ON at one frequency during acceleration,

and have it turn OFF at a different frequency during deceleration. All transitions have

hysteresis to avoid output chatter if the output frequency is near one of the thresholds.

Option

Code

Terminal

Symbol

Function Name State Description

FA1 Frequency Arrival

Type 1 – Constant

Speed

ON when output to motor is at the constant frequency

OFF when output to motor is OFF, or in any acceleration or

deceleration ramp

FA2 Frequency Arrival

Type 2 – Over

frequency

ON when output to motor is at or above the set frequency

thresholds for, even if in acceleration or decel ramps

OFF when output to motor is OFF, or during accel or decel

before the respective thresholds are crossed

FA3 Frequency Arrival

Type 3 – Set

frequency

ON when output to motor is at the set frequency

OFF when output to motor is OFF, or in any acceleration or

deceleration ramp

FA4 Frequency Arrival

Type 4 – Over

frequency (2)

ON when output to motor is at or above the set frequency

thresholds for, even if in acceleration or decel ramps

OFF when output to motor is OFF, or during accel or decel

before the respective thresholds are crossed

FA5 Frequency Arrival

Type 5 – Set

frequency (2)

ON when output to motor is at the set frequency

OFF when output to motor is OFF, or in any acceleration or

deceleration ramp

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output configuration

shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required

settings

C042, C043, C045, C046,

Notes:

• For most applications you will need to use only

one type of frequency arrival outputs (see

examples). However, it is possible assign both

output terminals to output functions [FA1] and

[FA2]

• For each frequency arrival threshold, the output

anticipates the threshold (turns ON early) by

1.5Hz

• The output turns OFF as the output frequency

moves away from the threshold, delayed by

0.5Hz

• The example circuit for terminal [11] drives a

relay coil. Note the use of a diode to prevent the

negative going turn-off spike generated by the

coil from damaging the inverter’s output

transistor

Inverter output

terminal circuit

CM2 11

FA1

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

FA1

4−56

Frequency arrival output [FA1] uses

the standard output frequency

(parameter F001) as the threshold for

switching. In the figure to the right,

Frequency Arrival [FA1] turns ON

when the output frequency gets within

Fon

Hz below or

Fon

Hz above the

target constant frequency, where

Fon

1% of the set maximum frequency and

Foff

is 2% of the set maximum

frequency. This provides hysteresis that

prevents output chatter near the

threshold value. The hysteresis effect

causes the output to turn ON slightly

early

as the speed approaches the

threshold. Then the turn-OFF point is

slightly

delayed

. Note the active low

nature of the signal, due to the open

collector output.

Frequency arrival output [FA2/FA4]

works the same way; it just uses two

separate thresholds as shown in the

figure to the right. These provide for

separate acceleration and deceleration

thresholds to provide more flexibility

than for [FA1]. [FA2/FA4] uses

C042/C045 during acceleration for the

ON threshold, and C043/C046 during

deceleration for the OFF threshold.

This signal also is active low. Having

different accel and decel thresholds

provides an asymmetrical output

function. However, you can use equal

ON and OFF thresholds, if desired.

Frequency arrival output [FA3/FA5]

works also the same way, only difference

is arriving at set frequency.

FA1

signal

Output

freq.

Fon

F001

Foff

Fon

Foff

Fon=1% of max. frequency

Foff=2% of max. frequency

FA2/FA4

signal

Output

freq.

thresholds

C042/C045

C043/C046

Fon

Foff

Fon=1% of max. frequency

Foff=2% of max. frequency

FA3/FA5

signal

Output

freq.

thresholds

C042/C045

C043/C046

Fon

Foff

Fon=1% of max. frequency

Foff=2% of max. frequency

Foff

Fon

ON ON

4−57

Overload Advance Notice Signal

When the output current exceeds a

preset value, the [OL] terminal

signal turns ON. The parameter

C041 and C111 sets the overload

threshold. (Two thresholds can be

set.) The overload detection circuit

operates during powered motor

operation and during regenerative

braking. The output circuits use

open-collector transistors, and are

active low.

Option

Code

Terminal

Symbol

Function Name State Description

OL Overload Advance

Notice Signal

ON when output current is more than the set threshold

for the overload signal

OFF when output current is less than the set threshold

for the overload signal

OL2 Overload Advance

Notice Signal

ON (Same as above)

OFF (Same as above)

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C041, C111

Notes:

• The default value is 100%. To change the level

from the default, set C041 (overload level) and/or

C111 (overload level (2)).

• The accuracy of this function is the same as the

function of the output current monitor on the [FM]

terminal (see “Analog Output Operation” on page

4–55).

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Output

current

Threshold

C041

C111

Power running

Regeneration

1[OL]/[OL2]

signal

C041

C111

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−58

Output Deviation for PID Control

The PID loop error is defined as the

magnitude (absolute value) of the difference

between the Setpoint (target value) and the

Process Variable (actual value). When the

error magnitude exceeds the preset value

for C044, the [OD] terminal signal turns ON.

Refer to “PID Loop Operation” on page

4–56.

Option

Code

Terminal

Symbol

Function Name State Description

OD Output Deviation for

PID Control

ON when PID error is more than the set threshold for

the deviation signal.

OFF when PID error is less than the set threshold for the

deviation signal

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C044

Notes:

• The default difference value is set to 3%. To

change this value, change parameter C044

(deviation level).

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

SP,PV

Setpoint

C044

1[OD]

signal

Process variable

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−59

Alarm Signal

The inverter alarm signal is active when a fault has

occurred and it is in the Trip Mode (refer to the

diagram at right). When the fault is cleared the

alarm signal becomes inactive.

We must make a distinction between the alarm

signal

AL and the alarm relay

contacts

[AL0], [AL1]

and [AL2]. The signal AL is a logic function, which

you can assign to the open collector output terminals

[11], [12], or the relay outputs.

The most common (and default) use of the relay is for AL, thus the labeling of its

terminals. Use an open collector output (terminal [11] or [12]) for a low-current logic

signal interface or to energize a small relay (50 mA maximum). Use the relay output to

interface to higher voltage and current devices (10 mA minimum).

Option

Code

Terminal

Symbol

Function Name State Description

AL Alarm Signal ON when an alarm signal has occurred and has not

been cleared

OFF when no alarm has occurred since the last clearing

of alarm(s)

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C031, C032, C036

Notes:

• By default, the relay is configured as normally

closed (C036=01). Refer to the next page for an

explanation.

• In the default relay configuration, an inverter

power loss turns ON the alarm output. the alarm

signal remains ON as long as the external control

circuit has power.

• When the relay output is set to normally closed, a

time delay of less than 2 seconds occurs after

powerup before the contact is closed.

• Terminals [11] and [12] are open collector outputs,

so the electric specifications of [AL] are different

from the contact output terminals [AL0], [AL1],

[AL2].

• This signal output has the delay time (300 ms

nominal) from the fault alarm output.

• The relay contact specifications are in “Control

Logic Signal Specifications” on page 4–6. The

contact diagrams for different conditions are on

the next page.

Run Stop

RUN

STOP

RESET

Trip

STOP

RESET

Fault

larm signal active

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−60

The alarm relay output can be configured in two main ways:

• Trip/Power Loss Alarm – The alarm relay is configured as normally closed

(C036=01) by default, shown below (left). An external alarm circuit that detects

broken wiring also as an alarm connects to [AL0] and [AL1]. After powerup and

short delay (< 2 seconds), the relay energizes and the alarm circuit is OFF. Then,

either an inverter trip event or an inverter power loss will de-energize the relay

and open the alarm circuit

• Trip Alarm – Alternatively, you can configure the relay as normally open (C036=00),

shown below (right). An external alarm circuit that detects broken wiring also as

an alarm connects to [AL0] and [AL2]. After powerup, the relay energizes only

when an inverter trip event occurs, opening the alarm circuit. However, in this

configuration, an inverter power loss does not open the alarm circuit.

Be sure to use the relay configuration that is appropriate for your system design. Note

that the external circuits shown assume that a closed circuit = no alarm condition (so

that a broken wire also causes an alarm). However, some systems may require a closed

circuit = alarm condition. In that case, then use the opposite terminal [AL1] or [AL2]

from the ones shown.

N.C. contacts (C036=01) N.O. contacts (C036=00)

During normal operation When an alarm occurs or

when power is OFF

During normal operation

or when power is OFF

When an alarm occurs

Power Run Mode AL0-AL1 AL0-AL2 Power Run Mode AL0-AL1 AL0-AL2

ON Normal Closed Open ON Normal Open Closed

ON Trip Open Closed ON Trip Closed Open

OFF – Open Closed OFF – Open Closed

AL1

Power

supply

Load

AL0 AL2

AL1

Power

supply

Load

AL0 AL2

AL1

Power

supply

Load

AL0 AL2

AL1

Power

supply

Load

AL0 AL2

4−61

Over Torque Signal

The inverter outputs the over torque signal when it detects that the estimated motor

output torque exceeds the specified level.

To enable this function, assign “07 (OTQ)” to an intelligent output terminal.

Option

Code

Terminal

Symbol

Function Name State Description

OTQ Over torque signal ON

when the estimated output torque > C055~C058

OFF when no over torque is detected

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

A044=03 or 04, C055~C058

Notes:

• This function is effective only when the V/F

characteristic curve selection A044 is set to “03

(SLV mode)”. With any other V/F characteristic

curve selection, the output of the OTQ signal is

unpredictable.

• When using the inverter for a lift, use the OTQ

signal as the trigger to stop braking. Use the

frequency arrival signal as the trigger to start

braking.

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

OTQ

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

OTQ

4−62

Undervoltage Signal

The inverter outputs the undervoltage signal when it detects that the inverter is in

undervoltage situation.

To enable this function, assign “09 (UV)” to an intelligent output terminal.

Option

Code

Terminal

Symbol

Function Name State Description

UV Undervoltage signal ON Inverter is in undervoltage

OFF Inverter is in normal condition

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−63

Torque Limited Signal

The inverter outputs the torque limited signal when it is in torque limit operation.

To enable this function, assign “10 (TRQ)” to an intelligent output terminal.

Refer to section 3 for detailed explanation.

Option

Code

Terminal

Symbol

Function Name State Description

TRQ Torque limited

signal

ON Inverter is in torque limiting mode

OFF Inverter is not in torque limiting mode

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

A044=03, b040~b044

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

TRQ

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

TRQ

4−64

Running Time and Power On Time Over Signal

The inverter outputs the operation time expiration signal and power on time expiration

signal.

To enable this function, assign “11 (RNT)”, and/or “12 (ONT)” to intelligent output

terminals.

Option

Code

Terminal

Symbol

Function Name State Description

RNT Run time expiration

signal

ON Accumulated operation time of the inverter exceeds

the set value of b034

OFF Accumulated operation time of the inverter does not

exceed the set value of b034

ONT Power ON time

expiration signal

ON Accumulated power on time of the inverter exceeds

the set value of b034

OFF Accumulated power on time of the inverter does not

exceed the set value of b034

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

B034

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

RNT

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

ONT

4−65

Electronic Thermal Warning Signal Output

You can configure this function so that the inverter outputs a warning signal before the

electronic thermal protection operates against motor overheat. You can also set the

threshold level to output a warning signal with the electronic thermal warning level

setting (C061).

To output the warning signal, assign function “13 (THM)” to one of the intelligent

output terminals [11] to [12], or to the relay output terminal.

Option

Code

Terminal

Symbol

Function Name State Description

THM Thermal warning

signal output

ON Accumulated thermal level exceeds the electronic

thermal warning level (C061)

OFF Accumulated thermal level does not exceed the

electronic thermal warning level (C061)

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C061

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

THM

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

THM

4−66

External Brake Related Output Signals

These signals are used with brake control function.

To output the warning signals, assign function “19 (BRK)” and “20 (BER)” to the

intelligent output terminals [11] and [12], or to the relay output terminal.

Refer to chapter 3 for detailed explanation of the brake control function.

Option

Code

Terminal

Symbol

Function Name State Description

BRK Brake release signal ON Brake is ready to be released

OFF Brake is not ready to be released

BER Brake error signal ON Brake error has occurred

OFF Brake is working properly

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

b120~b127

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

BRK/BER

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

BRK/BER

4−67

Zero Hz Speed Detection Signal

The inverter outputs the 0Hz speed detection signal when the inverter output

frequency falls below the threshold level (C063).

To use this function, assign “21 (ZS)” to one of the intelligent output terminals.

Option

Code

Terminal

Symbol

Function Name State Description

ZS Zero Hz speed

detection signal

Output frequency is less than C063

OFF

Output frequency is not less than C063

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C063

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−68

Speed Deviation Excessive Signal

The inverter outputs the detection signal when the deviation between the set speed

and actual motor speed becomes less the threshold level (P027). This function is valid

when connecting the encoder feedback to the inverter.

To use this function, assign “22 (DSE)” to one of the intelligent output terminals.

Option

Code

Terminal

Symbol

Function Name State Description

DSE Speed deviation

excessive signal

ON Deviation between the speed command and motor

speed is less than P027

OFF Deviation between the speed command and motor

speed exceeds P027

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

P027

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

DSE

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

DSE

4−69

Positioning Completion Signal

Inverter gives out the positioning signal when positioning performance is done.

To use this function, assign “23 (POK)” to one of the intelligent output terminals.

Refer to chapter 4 for the details of the performance.

Option

Code

Terminal

Symbol

Function Name State Description

POK Positioning

completion signal

ON Positioning performance is completed

OFF Positioning performance is not completed

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

P0103~P015

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

POK

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

POK

4−70

Analog Input Disconnect Detect

This feature is useful when the inverter receives a speed reference from an external

device. Upon input signal loss at either the [O] or [OI] terminal, the inverter normally

just decelerates the motor to a stop. However, the inverter can use the intelligent

output terminal [Dc] to signal other devices that a signal loss has occurred.

Voltage signal loss at [O] terminal - Parameter B082 is the Start Frequency

Adjustment. It sets the beginning (minimum) output frequency when the speed

reference source is greater than zero. If the analog input at terminal [O] is less than

the Start Frequency, the inverter turns ON the [Dc] output to indicate a signal loss

condition.

Current signal loss at [OI] terminal - The [OI] terminal accepts a 4mA to 20mA signal,

with 4mA representing the beginning of the input range. If the input current falls

below 4mA, the inverter applies a threshold to detect signal loss.

Note that a signal loss is not an inverter trip event. When the analog input value is again above

the

B082

value, the [Dc] output turns OFF. There is no error condition to clear.

Option

Code

Terminal

Symbol

Function Name State Description

ODc Analog voltage Input

Disconnect Detect

ON when signal loss is detected on [O] input

OFF when no signal loss is detected on [O] input

OIDc Analog current Input

Disconnect Detect

ON when signal loss is detected on [OI] input

OFF when no signal loss is detected on [OI] input

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

A001=01, B082

Notes:

• The [Dc] output can indicate an analog signal

disconnect when the inverter is in Stop Mode, as

well as Run Mode.

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−71

PID Second Stage Output

The inverter has a built-in PID loop feature for

two-stage control,

useful for certain

applications such as building ventilation or heating and cooling (HVAC). In an ideal

control environment, a single PID loop controller (stage) would be adequate. However,

in certain conditions, the maximum output energy from the first stage is not enough to

maintain the Process Variable (PV) at or near the Setpoint (SP). And, the output of the

first stage is in saturation. A simple solution is to add a second stage, which puts an

additional and constant amount of energy into the system under control. When size

properly, the boost from the second stage brings the PV toward the desired range,

allowing the first stage PID control to return to its linear range of operation.

The two-stage method of control has some advantages for particular applications.

• The second stage is only ON in adverse conditions, so there is an energy savings

during normal conditions.

• Since the second stage is simple ON/OFF control, it is less expensive to add than just

duplicating the first stage.

• At powerup, the boost provided by the second stage helps the process variable reach

the desired setpoint sooner than it would if the first stage acted alone.

• Even though the second stage is simple ON/OFF control, when it is an inverter you

can still adjust the output frequency to vary the boost it provides.

Refer to the example diagram below. Its two stages of control are defined as follows:

• Stage 1 - Inverter #1 operating in PID loop mode, with motor driving a fan

• Stage 2 - Inverter #2 operating as an ON/OFF controller, with motor driving a fan

Stage #1 provides the ventilation needs in a building most of the time. On some days,

there is a change in the building’s air volume because large warehouse doors are open.

In that situation, Stage #1 alone cannot maintain the desired air flow (PV sags under

SP). Inverter #1 senses the low PV and its PID Second Stage Output at [FBV] terminal

turns ON. This gives a Run FWD command to Inverter #2 to provide the additional air

flow.

4−72

To use the PID Second Stage Output feature, you will need to choose upper and lower

limits for the PV, via C053 and C052 respectively. As the timing diagram below shows,

these are the thresholds Stage #1 inverter uses to turn ON or OFF Stage #2 inverter

via the [FBV] output. The vertical axis units are percent (%) for the PID setpoint, and

for the upper and lower limits. The output frequency, in Hz, is superimposed onto the

same diagram.

When the system control begins, the following events occur (in sequence in the timing

diagram):

1. Stage #1 inverter turns ON via the [FW] Run command.

2. Stage #1 inverter turns ON the [FBV] output, because the PV is below the PV low

limit C053. So, Stage #2 is assisting in loop error correction from the beginning.

3. The PV rises and eventually exceeds the PV high limit C052. Stage #1 inverter then

turns OFF the [FBV] output to Stage #2, since the boost is no longer needed.

4. When the PV begins decreasing, only Stage #1 is operating, and it is in the linear

control range. This region is where a properly configured system will operate most

often.

5. The PV continues to decrease until it crosses under the PV low limit (apparent

external process disturbance). Stage #1 inverter turns ON the [FBV] output, and

Stage #2 inverter is assisting again.

6. After the PV rises above the PV low limit, the [FW] Run command to Stage #1

inverter turns OFF (as in a system shutdown).

7. Stage #1 inverter enters Stop Mode and automatically turns OFF the [FBV] output,

which causes Stage #2 inverter to also stop.

The terminal [FBV] configuration table is on the following page.

[FBV] to Stage #2 [FW]

Stage #1 [FW]

PV low limit

C053

PV high limit

C052

Events: 1,2 3 4 5 6 7

PID setpoint (SP)

%/Hz

PID feedback (PV)

Output frequency

4−73

Option

Code

Terminal

Symbol

Function Name State Description

FBV Feedback Value

Check

•

Transitions to ON when the inverter is in RUN

Mode and the PID Process Variable (PV) is less

than the Feedback Low Limit (C053)

OFF

•

Transitions to OFF when the PID Feedback Value

(PV) exceeds the PID High Limit (C052)

• Transitions to OFF when the inverter goes from

Run Mode to Stop Mode

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

A076, C052, C053

Notes:

• The [FBV] is designed for implementing two-stage

control. The PV high limit and PV low limit

parameters, C052 and C053, do not function as

process alarm thresholds. Terminal [FBV] does

not provide a PID alarm function.

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

Inverter output

terminal circuit

CM2 11

FBV

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

FBV

4−74

Communication signal Disconnect Detect

This signal function is enabled only when ModBus-RTU has been selected for the

communication. If a reception timeout occurs, the inverter continues to output the

communication line disconnection signal until it receives the next data.

Specify the limit time for reception timeout by setting the communication trip time

(C077).

Option

Code

Terminal

Symbol

Function Name State Description

NDc Communication

signal disconnect

detection

ON When there is a disconnection in communiciation

OFF When there is no disconnection in communiciation

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C077

Notes:

• The example circuit for terminal [11] drives a relay

coil. Note the use of a diode to prevent the

negative-going turn-off spike generated by the coil

from damaging the inverter’s output transistor.

External control equipment

Communication

trip time C077

Monitoring timer

Communication line

disconnection signal (NDc)

Inverter output

terminal circuit

CM2 11

NDc

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

NDc

4−75

Logic Output Function

The inverter has a built-in logic output feature. Select any two operands out of all

intelligent output options except LOG1~LOG3 and their operator out of AND, OR, or

XOR (exclusive OR). The terminal symbol for the new output is [LOG]. Use C021, C022

or C026 to route the logical result to terminal [11], [12] or the relay terminals.

Input Status [LOG] Output State

A B AND OR XOR

0 0 0 0 0

0 1 0 1 1

1 0 0 1 1

1 1 1 1 0

Option

Code

Terminal

Symbol

Function Name State Description

LOG1

LOG2

LOG3

Logic Output

Function

when the Boolean operation specified by C144

/C145/C147 has a logical “1” result

OFF

when the Boolean operation specified by C144

/C145/C147 has a logical “0” result

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C141~C150

Notes:

Intelligent outputs used as

internal inputs:

RUN, FA1, FA2… or

all other output

signals

Operand A

C142/C145

C148

RUN, FA1, FA2… or

all other output

signals

Operand B

C143/C146

C149

Operator

AND, OR, XOR

[LOG1]/[LOG2]/[LOG3]

(C144/C147/C150)

Inverter output

terminal circuit

CM2 11

LOG1~3

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

LOG1~3

4−76

Lifetime Warning Output Function

Capacitor life warning signal- The inverter checks the operating life of the capacitors

on the internal circuit board on the basis of the internal temperature and cumulative

power on time. You can also monitor the state of the capacitor life warning signal

(WAF) in d022. If the WAC signal is given out, it is recommended to replace the main

PCB and control PCB.

Cooling fan warning signal- The inverter gives out the cooling fan speed-drop signal

(WAF) when it detects the rotation speed of the cooling fan drops down to approx. 75%

of the full speed. If “01” has been selected for the cooling fan control (b092), the inverter

will not give out the WAF signal even when the cooling fan is stopped. If the signal is

given out, check the cooling fan cover for clogging. You can also monitor the state of

WAF signal in d022.

Option

Code

Terminal

Symbol

Function Name State Description

WAC

Capacitor life

warning signal

ON Calculated lifetime of the electrolytic capacitor is

expired

OFF Electrolytic capacitor is normal

WAF Cooling fan warning

signal

ON Calculated lifetime of the cooling fan is expired

OFF Cooling fan is normal

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

Inverter output

terminal circuit

CM2 11

WAC

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

WAC

4−77

Starting Contact Signal

The inverter gives out the starting contact signal (FR) while it is receiving an

operational command. The FR signal is given out, regardless the setting of the run

command source setting (A002). If the forward operation (FW) and reverse operation

(RV) are given at the same time, the inverter stops the motor operation.

Option

Code

Terminal

Symbol

Function Name State Description

Starting contact

signal

ON Either FW or RV is given, or no operation command

is given

OFF Both FW and RV is given at the same time

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

Forward operation command

Reverse operation command

Starting contact signal (FR)

Inverter output

terminal circuit

CM2 11

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

4−78

Heat Sink Overheat Warning

The inverter monitors the temperature of its internal heatsink, and gives out the heat

sink overheat warning signal (OHF) when the temperature exceeds the overheat

warning level (C064).

Option

Code

Terminal

Symbol

Function Name State Description

OHF

Heat sink overheat

warning

Heat sink temperature exceeds the C064 set level

OFF

Heat sink temperature does not exceed the C064 set

level

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C064

Notes:

Inverter output

terminal circuit

CM2 11

OHF

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

OHF

4−79

Low Load Detection Signal

The low load detection signal output indicates the general status of the inverter output

current. When the output current becomes less than the value specified by C039, the

LOC output turns ON.

Option

Code

Terminal

Symbol

Function Name State Description

LOC

Low load detection ON When the output current becomes less than the

value specified by C039

OFF When the output current is more than the value

specified by C039

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C038, C039

Notes:

General Input (1)~(3)

The functions are for EzSQ. Refer to a manual of EzSQ for detailed description.

Option

Code

Terminal

Symbol

Function Name State Description

MO1

MO2

MO3

General input (1)

General input (2)

General input (3)

ON Each general output is turned on

OFF Each general output is turned off

alid for inputs:

11, 12, AL0 – AL2

Required settings

Notes:

Refer to a manual of EzSQ for detailed explanation.

Inverter output

terminal circuit

CM2 11

LOC

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

LOC

4−80

Inverter Ready Signal

The inverter outputs the inverter ready signal (IRDY) when it is ready for operation

(i.e. when it can receive an operational command).

Option

Code

Terminal

Symbol

Function Name State Description

IRDY

Inverter ready signal ON The inverter is ready to accept the operation

command

OFF The inverter is not ready to accept the operation

command

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

C038, C039

Notes:

- The inverter can recognize only the operation

command is given while the IRDY signal is given

out

- If the IRDY signal is not given out, check whether

the input power supply voltage (connect to the R,

S, and T terminals) is within the range of

specification

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

IRDY

Inverter output

terminal circuit

CM2 11

IRDY

4−81

Forward Rotation, Reverse Rotation Signals

Forward Rotation signal- The inverter continues to output the forward rotation signal

(FWR) while it is driving the motor for forward operation. The FWR signal is turned off

while the inverter is driving the motor for reverse operation or stopping the motor.

Reverse Rotation signal - The inverter continues to output the forward rotation signal

(RVR) while it is driving the motor for reverse operation. The RVR signal is turned off

while the inverter is driving the motor for forward operation or stopping the motor.

Option

Code

Terminal

Symbol

Function Name State Description

FWR Forward rotation

ON Inverter is driving the motor for forward operation

OFF Inverter is driving the motor for reverse operation, or

the motor is stopped

RVR Reverse rotation ON Inverter is driving the motor for reverse operation

OFF Inverter is driving the motor for forward operation, or

the motor is stopped

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

Output freq.

Forward rotation signal (FWR)

Reverse rotation signal (RVR)

Inverter output

terminal circuit

CM2 11

FWR

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

FWR

4−82

Major Failure Signal

The inverter gives out the major failure signal in addition to an alarm signal when it

trips because of one of the errors listed in note down below.

Option

Code

Terminal

Symbol

Function Name State Description

MJA Major failure signal

OFF

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

The output applies to the tripping caused by

hardware as shown below.

No. Error code Description

E08.*

EEPROM error

E10.*

CT error

E11.*

CPU error

E14.*

Ground-fault at power ON

E22.*

CPU error

E25.*

Main Circuit Error

Inverter output

terminal circuit

CM2 11

MJA

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

MJA

4−83

Window Comparator for Analog Inputs

The window comparator function outputs signals when the value of analog inputs [O]

and [OI] are within the maximum and minimum limits specified for the window

comparator. You can monitor analog inputs with reference to arbitrary levels (to find

input terminal disconnection and other errors).

Refer to chapter 3 for detailed information.

Option

Code

Terminal

Symbol

Function Name State Description

WCO Window comparator for

analog voltage input

ON [O] input is inside of the window comparator

OFF [O] input is outside of the window comparator

WCOI Window comparator for

analog current input

ON [OI] input is inside of the window comparator

OFF [OI] input is outside of the window comparator

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

b060~b065, b070, b071

Notes:

- Output values of ODc and OIDc are the same as

those of WCO and WCOI, respectively.

Inverter output

terminal circuit

CM2 11

WCO

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

WCO

4−84

Frequency Command Source, Run Command Source

Option

Code

Terminal

Symbol

Function Name State Description

FREF Frequency command

source

OFF

REF Run command source

OFF

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

Inverter output

terminal circuit

CM2 11

FREF

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

FREF

4−85

Motor Selection

This function allows you to switch the inverter setting to control two different types of

motors. To use this function, assign function “08” to one of the input terminal and make

it on or off. When 2

motor parameters are selected, output signal SETM turns on.

No. Codes Description No. Codes Description

F202

Acceleration time (1) 22

A295

Acc1 to Acc2 frequency transition point

F203

Deceleration time (1) 23

A296

Dec1 to Dec2 frequency transition point

A201

Frequency source 24

C241

Overload warning level

A202

Run command source 25

H202

Motor data selection

A203

Base frequency 26

H203

Motor capacity

A204

Maximum frequency 27

H204

Motor poles

A220

Multi-speed frequency 0 28

H205

Motor speed response

A241

Torque boost select 29

H206

Motor stabilization constant

A242

Manual torque boost value 30

H220

Motor constant R1 (Hitachi motor)

A243

Manual torque boost freq. 31

H221

Motor constant R2 (Hitachi motor)

A244

V/f characteristic curve 32

H222

Motor constant L (Hitachi motor)

A245

V/f gain 33

H223

Motor constant I0 (Hitachi motor)

A246

Voltage comp. gain for automatic torque boost 34

H224

Motor constant J (Hitachi motor)

A247

Slip comp. gain for automatic torque boost 35

H230

Motor constant R1 (Auto tuned data)

A261

Frequency upper limit 36

H231

Motor constant R2 (Hitachi motor)

A262

Frequency lower limit 37

H232

Motor constant L (Hitachi motor)

A281

AVR function select 38

H233

Motor constant I0 (Hitachi motor)

A282

AVR voltage select 39

H234

Motor constant J (Hitachi motor)

A292

Acceleration time (2)

A293

Deceleration time (2)

A294

Select method to switch to Acc2/Dec2 profile

Option

Code

Terminal

Symbol

Function Name State Description

SETM 2

motor selection

ON 2

motor parameter sets are selected

OFF 1

motor parameter sets are selected

alid for inputs:

11, 12, AL0 – AL2 Example for terminal [11] (default output

configuration shown – see page 3-90):

Example for terminal [AL0], [AL1], [AL2] (requires

output configuration – see page 4-52 and 3-90):

See I/O specs on page 4-6

Required settings

Notes:

Inverter output

terminal circuit

CM2 11

SETM

AL1

Power

supply

Load

AL0 AL2

Inverter logic

circuit board

SETM

4−86

STO (Safe Torque Off) Performance Monitor

This signal is specific for Safe Stop function.

Option

Code

Terminal

Symbol

Function Name State Description

EDM

STO (Safe Torque Off)

Performance Monitor

(Output terminal 11

only)

OFF

alid for inputs:

11, 12, AL0 – AL2 Dedicated to terminal [11]:

Required settings

Notes:

Inverter output

terminal circuit

CM2 11

EDM

4−87

Analog Input Operation

The WJ200 inverters provide for analog input

to command the inverter frequency output

value. The analog input terminal group

includes the [L], [OI], [O], and [H] terminals on

the control connector, which provide for Voltage

[O] or Current [OI] input. All analog input

signals must use the analog ground [L].

If you use either the voltage or current analog

input, you must select one of them using the

logic input terminal function [AT] analog type.

Refer to the table on next page showing the

activation of each analog input by combination

of A005 set parameter and [AT] terminal

condition. The [AT] terminal function is covered

in “Analog Input Current/Voltage Select” in

section 4. Remember that you must also set

A001 = 01 to select analog input as the

frequency source.

NOTE: If no logic input terminal is configured for the [AT] function, then inverter

recognizes that [AT]=OFF and MCU recognizes [O]+[OI] as analog input.

Using an external potentiometer is a common way

to control the inverter output frequency (and a good

way to learn how to use the analog inputs). The

potentiometer uses the built-in 10V reference [H]

and the analog ground [L] for excitation, and the

voltage input [O] for the signal. By default, the [AT]

terminal selects the voltage input when it is OFF.

Take care to use the proper resistance for the

potentiometer, which is 1~2 k

Ω, 2 Watts.

Voltage Input – The voltage input circuit uses

terminals [L] and [O]. Attach the signal cable’s

shield wire only to terminal [L] on the inverter.

Maintain the voltage within specifications (do

not apply negative voltage).

Current Input – The current input circuit uses

terminals [OI] and [L]. The current comes from a

sourcing

type transmitter; a

sinking

type will not

work! This means the current must flow into

terminal [OI], and terminal [L] is the return back

to the transmitter. The input impedance from

[OI] to [L] is 100 Ohms. Attach the cable shield

wire only to terminal [L] on the inverter.

AM H O OI L

+V Ref.

Voltage input

Current input

GND

AM H O OI L

Freq.

settin

A001

V/I input

select

[AT]

4-20 mA

0-10 V

AM H O OI L

1 to 2kΩ, 2W

0 to 9.6 VDC,

0 to 10V nominal

AM H O OI L

4 to 19.6 mA DC,

4 to 20mA nominal

AM H O OI L

See I/O specs on page 4-6.

4−88

The following table shows the available analog input settings. Parameter A005 and the

input terminal [AT] determine the External Frequency Command input terminals that

are available, and how they function. The analog inputs [O] and [OI] use terminal [L]

as the reference (signal return).

A005

[AT] Input Analog Input Configuration

ON [O]

OFF [OI]

ON [O]

OFF Integrated POT on external panel

ON [OI]

OFF Integrated POT on external panel